Project Manager Power & Utilities
FMCG
Total years of experience :15 years, 3 Months
Green Field Paper Mill Project-USD 46 million
-Paper Mill 350 TPD
-Stock Prep 450 BDMTPD
-ETP 4000 m3/hr
-35 TPH Coal Fired Boiler /40 TPH Water Treatment Plant
O&M:
-BHS Corrugator and Converting Boiler, Genset, Utilities
-Flexible Oil Heater, Genset, Utilities
Energy Efficiency Projects:
-Solar System 518 KWp and 470 KWp
-Coal/Biomass Low Pressure Boiler 8 Tph
OEM/Consultant Visit:
China
Key Duties
• To lead and support the Project team from development of conceptual design, installation, commissioning, operations and maintenance.
• Overall management of project mechanical activities ensuring timely & safely completion within quality standards.
• Develop international and local contractors to support project activities.
• Develop local vendors to support fabrication of parts locally.
• Review, comment and maintain engineering documents of the project.
• Manage stakeholders including Consultants, Contractors, End users and Internal/External Team.
• Maintain effective communication with all internal/external stakeholders.
• Align the OEM parties for the installation/commissioning/operation/maintenance of major mechanical equipment with cost effectiveness and quality.
• Developing, leading and training multi-skilled workforce for O&M.
• Encouraging culture for teamwork and team performance.
• Supporting other mill projects in Initiating, planning, executing & commissioning phases.
• Energy efficiency and conservation initiatives for existing Corrugator and Flexible mill.
• TPM and 5S implementation at Corrugator and Flexible mill.
The Company- Sapphire Group | www.sapphire.com.pk is one of the largest manufacturers and exporters of textile products in Pakistan. Sapphire technology comes from Europe, Japan and USA. The
products are marketed to the industry's biggest names in Asia, Europe, Australia, and North America.
Green Field Project/O&M- USD 25 Million:
-50 TPH (48 MWth) Biomass/Coal Boiler -80 TPH (2x40 tph) RO/EDI Plant
-5.55 MWe Back Pressure Steam Turbine -2x250 m³ Epoxy Coated Storage Tank
O&M:
6.2 MWe Diesel Engines -5 MWe Gas Engines
25 TPH Getabec boilers -25 TPH LOOS boiler -17 TPH DDFC boilers -1.7 TPH WHRB
6MKcal Getabec Thermoil Heater -6MKcal Basuki Thermoil Heater
3MKcal In-plan Thermoil Heaters
120 TPH WEMS RO plant
Atlas Copco Screw compressors
Hot water Absorption Chiller
500 KWe Back pressure turbine
OEM/Consultant Visit:
Belgium, Germany and China
Key Duties
• Build and manage the project with a clear objective to complete it within the PM principles.
• Coordination among different stakeholders (in various roles, geographical placement & nationalities) including Consultants, Contractors, End users and Internal Team.
• Participation in Tendering as well as Pre-qualification of consultants and contractors.
• Ensuring thorough quality management for all activities on the project.
• Sourcing and evaluating contractors (technically / commercially) for competitive market.
analysis and enabling maximum parallel activities for fast-track.
• Developing of international/local vendors related to power plant and utilities.
• Reviews and provides comments / approval on design deliverables / packages of all equipment such as pumps, compressors, valves etc. prepared by Contractor, in line with the scope of work requirements, Company’s specifications and international codes / standards.
• Maintains and applies up to date knowledge of various rotating equipment as required for machinery selection during project work without imposing undue limiting restrictions on future project phases.
• Leading a multidisciplinary team during erection, commissioning and operation.
• Implementation of safe and optimum O&M practices at the Power Plant.
The Company- Bulleh Shah Packaging (Private) Limited | www.bullehshah.com.pk, BSPL is a Packages Group company. The group is running biggest paper and board mill in Kasur, Pakistan.
Multiple Projects- USD 142 Million:
150 tph (120 MWth, 30 MWe) Biomass Boiler Island Greenfield Project
PM6 &PM7 (Process Line) Brownfield Project
O&M:150 tph (120 MWth, 30 MWe) Biomass Boiler
OEM/Consultants Visit: Germany, Denmark, Spain, Italy, Finland, Netherlands, Poland and China.
Key Duties
• Feasibility study, Conceptual Design and Tender documents.
• Initial Environmental Examination (IEE) Report for local project and operation approvals.
• Social Environmental Impact Assessment (SEIA) Report for loans.
• Project Design Document (PDD) required for CDM validation.
• Implementation of steam net control system for better process stability.
• Preliminary study of Biomass to energy Project for Packages Lahore Paper mill.
• Development of vendors for Biomass supply chain and power plant equipment.
• Working on Sustainable use of ash handling solutions (bottom and fly ash).
• Review/comment/approve engineering drawings, invoices and procurement.
• Leading a multidisciplinary team (Supervisors, Shift In-charges, Technicians, Engineers) in Erection, Commissioning, FAT and training activities.
• Integration of existing power plant with new biomass boiler.
Project: 200 tph Boiler/41 MW Turbine (Brownfield)
O&M: 200 tph Boiler/41 MW Turbine, 65 tph Boiler, 11 MW Combined Cycle Power Plant (6.3 MW Gas Turbine, 30 tph HRSG, 4.7 MW Steam Turbine), Water Demineralization Plant 110 tph, Cooling Towers, Tube Well, Air Compressors
Key Duties
• Maintenance planning and optimize operations.
• Leading and training multi-disciplinary team for O&M.
• Development of RCA and Condition Monitoring of rotary equipment in the plant.
• Manpower, tools and special equipment development.
• On-job training for technicians to be qualified working on turbines, compressors, pumps etc.
• Management of raw water & drinking water. Improving quality of drinking water to the mill.
• Implementation of 5S, over time reductions to help improve employee and plant performance.
• Safety awareness and its implementation in keeping with OSHA standards
• Involved in Project Planning, Scheduling & Commissioning of Tube-well Under-ground Piping.
• Commissioning of 200TPH Boiler & 41MW Turbine.
• Efficiency Improvement of Power Plant.
• Vendor Development & inventory management.
• Due Diligence Report on 41 MW CHPP.
The Company- Anticipating the vast potential of Pakistani market, Haier has set up a state-of-the-art industrial park at Raiwind Road Lahore. The joint venture between Ruba General Trading Company and Haier group of China brought Haier into Pakistan | www.haier.com.pk.
Key Duties
• Dealing with suppliers & Supplier Improvement, Price Analysis / Negotiation of Parts, Localization of parts, Material analysis of the products, Generate the new ideas for cost improvement.
• Worked as an internee in ORIENT Group Of Companies Lahore. From August 12, 2007 to August 25, 2007 • Worked as an internee in Steam Power Plant of PACKAGES Limited Lahore. From June 5, 2006 to July 16, 2006 • Worked as an internee in Paper Converting area of PACKAGES Limited Lahore. From June 22, 2005 to July 5, 2005
