Sr Instrument & Control System Engineer
PT IKPT-Toyo Engineering
مجموع سنوات الخبرة :22 years, 6 أشهر
October 2016 - Present, PT Inti Karya Persada Tehnik (IKPT)
Sr Instrument and Control Engineer
Project : Construction of Jakarta Mass Rapid Transit, Railway System and Trackwork
Location : Lebak Bulus to Bundaran HI Station, DKI Jakarta.
Client : PT Mass Rapid Transit Jakarta (MRTJ).
Status : Metro One Consortium (MOC) under PT IKPT.
The Jakarta Mass Rapid Transit System is the urban rapid railway system in which EMU (Electric Multiple Unit) train runs automatically along the dedicated tracks. The 14.5 km double track with 13 stations from Lebak Bulus (ST01-LBB) to Bundaran HI (ST13-BHI). One third of the route constructs underground and the remaining is elevated section.
Responsibilities:
1. Preparing Construction Method Statement for any subsystem as guidance for subcontractor during Equipment transportation, handling (lifting & mving) and installation work, consist of subsystem as follows:
- SIG (Signaling System)
- TEL (Telecommunication System)
- FCS (Facility SCADA System)
- AFC (Automatic Fare Collection System)
- PSD (Platform Screen Door System)
2. Check and Review Standard Installation Drawing for Equipment Installation of SIG, TEL, AFC, FSC and PSD System.
3. Monitor and manage subcontractor work to match with project installation schedule.
4. Review and clarification with General Package vendor related with system configuration design as per project technical specification.
5. Check and review subcontractor deliverables document and drawing related with method statement installation work at Underground dan Elevated Station.
6. Conduct inspection activities for installed equipment, to ensure the installation has compliance with project technical specification, standard installation drawing, construction method statement and required documentations.
• As lead engineer is assigned to developed and reviewed detail engineering deliverables. These includes Instrument data sheet (On-Off valve, Control Valve, Pressure Regulator, etc)., preliminary calculation to various instrument devices, review instrument detail drawing, etc
• Review and Check instrument deliverables for Philosophy, Specification, Drawing, Instrument List, and MTO
• Developed study and calculation for SCADA, VSAT and microwave System network communication transmission for data transfer
• Developed and reviewed the cause and effect diagram for process system & fire and gas system to provide DCS vendor the guidance to develop logic system diagram, and control system architecture interfacing network between existing facilities, new package equipment and DCS to ensure that the system work as per engineering & designed standard.
• Participated for review in Hazop, Hazid and SIL review for the whole process P&ID, Safety requirement and Fire & Gas detection system designed.
• Reviewed technical bid evaluation tabulation for vendor selection per company specification & documentation requirements, these include Control & On-Off Valves, others field instrument, Fire & Gas detector, Instrument Bulk Material, etc
• Reviewed all instrumentation & control system engineering and design specification such as (General Specification, Instrument Package Spec., Instrument Cable Spec., DCS & PLC Specification, etc) to ensure all deliverables in accordance to the company specification and meet with international code and standards.
• Reviewed Fire & Gas specification including the material selection as specify on in F&G detector data sheet, and developed fire and gas detection system layout for each platform level based on process safety study report to cover all new equipment and integrated with existing FGS & SIS system.
Petronas Gas Berhad (PGB), hereafter referred to as the OWNER propose to carry out rejuvenation and revamp exercise for Gas Processing Plant 2 (GPP2), Gas Processing Plant 3 (GPP3), Kerteh Compressor Station A (KCSA) in Kerteh and Export Terminal Unit 3 and 4 (ET3&4) in Teluk Kalong in the State of Terengganu, Peninsular Malaysia.
• Review the ITB of PRR-2 project and preparing the technical queries.
• Perform to prepare and review engineering and construction design product document of instrumentation such as instrument data sheet, specification, requisition for field and package Instrument.
• Perform to deliver instrument procurement activities such as technical bid evaluation, vendor clarification, kick of meeting, and Pre-inspection meeting for various field instruments and Vendor print check.
• Prepare spare part list for Start Up, Pre-commissioning and Commissioning, Spare part list for 2 Years Operation, Total bill of Material, General Arrangement Drawing, Catalogue, Inspection and test certificate report, Installation, Operation & maintenance Manual)
• Reviewed existing field instrument data sheet, site verification as well as prepare the report of site survey to Client.
• Prepare the technical queries to Client, and interface to other discipline.
• Performing construction activities for instrument installation, calibration, test and trouble shooting for most of instrument devices such as Transmitter, Control & On-Off Valve, and others field instrument.
• Performing Pre-commissioning, Commissioning & Start-up Activities such as Site Verification for Existing Field Instrument for PRR2 Scope of Work, Partial Stroke Test for Instrument On-Off Valve
• Support for Construction & Commissioning activities team for ET 3&4 and GPP Area.
Project : SANTOS Wortel Field Development Detail Design Project
Location : Sampang Madura, East Java
Client : SANTOS (Sampang) LTD PTY
Project Description :
The Development plan for Wortel will involve the drilling and completion of two wells through a minimum Facility wellhead platform, which will be tied back to the existing Oyong wellhead platform with a 10” diameter pipeline. Wortel production will then flow directly into the Oyong gas export pipeline and delivered
To the Oyong onshore gas plant at Grati for processing and onward sale.
Responsibilities :
• Developed instrument Specification such as Specification for Instrument Cable, Specification for Instrument Calibration & Test Procedure, Specification for Loop Check Procedure, Specification for Process Control System, Specification for Emergency Shutdown System, Specification for Fire & Gas System, Specification for Allocation Meter for Production Barge.
• Generated preliminary instrument calculation for cable sizing, power consumption heat dissipation.
• Developed instrument data sheet for instrument devices such as pressure and level device including Pressure & Diff Pressure Transmitter, Displacer and Radar type level transmitter.
• Prepared a instrumentation deliverables including but not limited to instrument index, as data base for instrument I/O count for DCS, SIS and FGS, cause and effect and other deliverables.
Project : Minimized Shutdown Project
Location : Betara Complex Development, Onshore Jambi South Sumatera Indonesia
Client : Petrochina International Jabung LTD
Responsibilities:
• Developed detailed design engineering, these including developed various instrument data sheet such as, Control Valve, Actuated Ball Valve, Level Transmitter DP & Displacer Type, Pressure & DP Type Transmitter, Restriction Orifice Plate, and Pressure Safety Valve to ensure the correct data and other relevant information that vendors and users alike will clearly informative.
• Generated preliminary instrument calculation for online instrument such as, Control Valve, Pressure Safety Valve, and Restriction Orifice.
• Generated & Reviewed detail drawing for construction activities reference such as, Instrument Loop Diagram, Wiring & interconnection Diagram, Hook Up Diagram, Instrument Location Plan Lay Out.
• Performing to review of instrument Material Take Off (MTO) such as Instrument Bulk Material, Cable & Accessories, Cable Tray, JB, etc.
Project : Void Oil Tank Conversion to Oil Surge Tank Project
Location : Off Shore West Seno, East Borneo, Indonesia
Client : CHEVRON Makassar Limited
Project Description:
Chevron Makassar Limited (CML) is undertaking a study to modify the crude oil export facilities in the West Seno FPU. The produced crude oil from West Seno is exported via 12” export pipeline to Onshore Santan Terminal. The crude oil production from West Seno has decreased significantly from around 60000 BPD during initial production to around 5000 BPD.
CML is intending to operate the export pipeline batch wise in such a way that the minimum oil velocity in the export pipeline can be maintained. The required oil export facilities modifications are:
• Converting 2 void tanks to be surge oil tanks
• Modifying oil filling and transfer lines
• Modifying control and shut down systems for batch wise operation
Responsibilities:
• Prepared Instrument Control System (PCDAS & SSS) Modification Scope Of Work
• Developed & Reviewed instrument data sheet for instrument devices such as, Control Valve ( Self Regulator), Actuated Ball Valve (On-Off Valve), Level Transmitter Radar Type, Pressure & DP Type Transmitter, Pressure Gauge, Pressure Safety Valve
• Developed detail engineering and designed including Cause & Effect Diagram, preliminary calculation to instrument device within project scope such as calculation/sizing for Control Valve & Pressure Safety Valve.
Project : DCS/PLC Upgrade and SIL Implementations Project
Location : DKM (DSM Melamine) PKT Group Bontang, East Borneo, Indonesia
Client : PT Pupuk Kalimantan Timur (PKT) Goup
Responsibilities:
• Developed detailed design engineering, these including developed instrument specification for DCS & PLC, various instrument data sheet & Control System Architecture.
• Prepared instrument index using SPI INTtools as data base for I/O count for DCS & SIS,
• Participate during HIMA PLC FAT (Factory Acceptance Test) for control system including logic simulation test & visual check for following items:
PLC Cabinet for Filtration (3PLC-03-01, 3PLC-03-02, 3PLC-03-03, 3PLC-03-00)
PLC Cabinet for Furnace (3PLC-01) & NH3 Compressor (3PLC-02)
Computing Hardware Inspection and Specification & ELOP II Software Installation and Inspection of Functionality
HIMA OPC Network and OPC server installation and Testing
HIMA A&E Server Installation and Testing
HIMA Mosbus Communication Network Installation and Testing
Loop Test for Individual Channel Digital Input F3236 (16-Channel)
Loop Test for Individual Channel Digital Output F3330 (8-Channel)
Loop Test for Individual Channel Digital Output F3322 (16-Channel)
Loop Test for Individual Channel Analog Input F6217 (8-Channel)
LOGSIM Logic Test Simulation for Filtration A
Document Check for ELOP II Logic
ELOP II Logic Testing
• Participate during Delta V DCS FAT (Factory Acceptance Test) for control system including logic simulation test & visual check.
• Performed for Commissioning and Start Up activities for Filtration A, B & C, Furnace and NH3 Compressor
Project : Qatar Gas 3&4 Onshore EPCI LNG Project
Location : Qatar Gas Ras Laffan Industrial City
Client : Qatar Petroleum & Shell
Status : Chiyoda Technip Joint Venture, Chiyoda Corporation Yokohama, japan
“Responsibilities:
• Basic and Detail Engineering design included Prepare and Developed General Specification Document
Configuration Diagram
- Process Control System Design Basis
- DCS Control Narrative For General
- Control System Architecture
- MICC Roles Responsibility Matrix (EPC, COMPANY and MICC)
- Specification for Instrument Technical Rooms
- Instrumented Protective Systems (IPS)
- DCS Scope Specification
- DCS, Field Bus, IPS, HIPPS I/O Termination
- DCS, IPS, HIPPS and FGS General Specification Conceptual Diagram
- DCS Graphic Review
- Cause & Effect Diagram unit 09 & 83
- SIL Review (YOC Portion)
• Performed detailed design including wiring, interconnection diagram, instrument installation details, hook up drawing for field instrument.
• Review mechanical package that were related to control system including the serial data communication (ethernet and fiber optic) between package equipment PLC (local control panel) to DCS at master control room including patch panel interconnection. Participate during (iFAT) integration Factory acceptance test for Delta V control system at emerson facilities
• Participate at construction site for this project during the construction phase to laised into in construction project to performed technical advices for all instrument & control system related problem from field instrument, tested and calibration, mechanical package with local control panel (PLC), including fiber optic network communications to ensure that all technical related problems to instrumentation & control will resolved in timely manner.
• Involved in instrumentation testing and calibration such as field mount instrument (i.e. Transmitter, Gauges, Indicator and switches).
• Involved and assisted pre-commissioning activities, such as loop checking, function test, Process instrument response test/ Calibration ( as per vendor's calibration instruction manual)
• Involved in start-up activities for all instrumentation devices at refineries, steam generation, mechanical package's, these activities invlude but not limited to troubleshooting from online instrument and control system in central control room.
“Semberah-14 Rental Compressor Project. In VICO Indonesia, Muara Badak East Kalimantan”
Responsibilities :
- Instrument Data Sheet, Sizing and Selection Control Valve, Pressure Relief Valve and Flow Element (Orifice Plates)
- Instrument Workshop Calibration for Pressure Instrument, Flow Recorder, Control Valve.
- Technical Bid Evaluation, Material Take Off (MTO) for Instrument Cable Tray & Ladder, Instrument Bulk material, Signal Power and Grounding Cable,
- Instrument Cable Schedule, Single Block Diagram, Fusible Plug For Fire & Gas System
- Electrical Illumination Calculation, LV Power Cable Schedule, Lighting Plan Drawing, Grounding Plant Drawing.
- Commissioning Team in PK-52 Senipah, Nilam and Badak Compression Integrity Project in Vico Indonesia, Work Included Purging and Pressurized Receiver and Launcher (SR-2460 and SL-2470), Switching 20” Handil 42” Peciko.
- Commissioning Team SBH-14 Rental Compressor, Work Included Purging and Pressurized Separator V-3580, Starting Compressor.
Balongan Blue Sky PERTAMINA Project for Utility and Offsite Area, Indramayu West Java ”
Responsibilities :
- Instrument Data Sheet, Sizing and Selection Control Valve, Pressure Relief Valve and Flow Element (Orifice Plates)
- Technical Bid Evaluation for Field Instrument
- Instrument Material Take Off (MTO)
- Instrument Vessel Sketch and Nozzle Arrangement.
- Lay Out of Instrument Field Wiring, Field Instrument Plot Plan, Lay Out of Instrument Air Piping and Tubing, L/O of instrument Main Cable and JB, Instrument Loop Diagram.