Operations Manager
Alnakheel Food Manufacturing- SAY Group
Total years of experience :21 years, 1 Months
Overall management of manufacturing including partipating in business establishment, project infrastructure & election, machines selection, installation & commissioning, recruiting & launching for Beef Meat Manufacturing Factory.
Manage all aspects of extrusion plant.
Manage Plant supervisors, Maintenance, fabrication, assembly, shipping/receiving. Responsible for the efficient scheduling of all production. Responsible for Staffing and Material replenishment.
Ensure that all supervisors are appropriately trained and that the supervisors appropriately train line workers.
Manage the housekeeping such that the plant is are clean, safe, and well-maintained. Manage & participate in continuous improvement initiatives.Participate in product development and lead trials team.Maintain/control plant inventory & spare parts
Responsible for plant operation and maintenance, plant policies, procedures, maintaining plant production lines, plant production goals HSE & food safety requirements
Responsible for production output, product quality and on-time shipping.
Ensure timely delivery of production requirements & maintain a clean and safe plant and periodic maintenance schedule.
Liaise with other department heads to ensure coordination of all production interactions
Develop and execute the plant manufacturing flexibilities & upgrade the plant to cover the New Product Development Plans.
Identifying staff training matrix for skills development& Supervising Staff performance
Managing all production raw materials & finished goods warehouses
Project Consultant for installation and commissioning for new edible oil crushing line
Execute lean tools and procedures within Value Stream atmosphere to minimize process variation, reduce defects across the value stream, improve supply chain performance by increasing the ratio of value to non-value and eliminating waste
Execute Standard Work SOP ’, Root Cause Issue Solving procedure s for Operations associated processes
Perform closely with internal Supply Chain/Quality/Sales and maintain Quality Delivery Cost goals with concentration on Customer Satisfaction to enhance quality as well as reduce waste and guide process plans including facility, material and personnel to meet objectives
Identify improvement opportunities and perform under minimal supervision to attain results as well as process enhancements and initiate product and process cost saving
Perform with different projects at one time during working on necessary deadlines.
Execute data mining and evaluation pertinent to quality process enhancement related to Value Stream metrics.
Creating more customer value, identifying business growth opportunities, advising teams which provide customer service & help in developing company strategies.
Accountable for safety, quality, delivery, cost and inventory to internal and external customers
Lead integrated product team through emerging issues in the value stream, cross-functional team to increase productivity throughout value stream
Eliminated Work In Progress WIP inventory to daily just-in-time quantities
Participated in launch of new products
Coordinated RIE's (Rapid Improvement Events) to drive continuous improvement and Value Stream transformation through associate engagement, 5S programs, Kaizen events, and visual management. With the authority to implement preventive and corrective actions.
Develops and controls cost, quality, delivery, safety, associate development and strategic objectives for the Value Stream. Produces and delivers products according to customer specifications
• Manage all aspects of Food extrusion plant, Consumer Packed Goods & Premix Plant .
• Manage Plant supervisors, QC, Maintenance, fabrication, assembly, shipping/receiving.
• Responsible for the efficient scheduling of all production.
• Responsible for Staffing and Material replenishment.
• Ensure that all supervisors are appropriately trained and that the supervisors appropriately train line workers.
• Manage the housekeeping such that the plant is are clean, safe, and well-maintained.
• Manage & participate in continuous improvement initiatives.
• Work with Manager on staff recruitment needs and report on discipline problems.
• Ongoing communication and feedback on plant maintenance and future plant requirements.
• Set and Discuss KPI’s to monitor efficiency and plant utilization
Responsible for plant operation and maintenance, plant policies, procedures, maintaining plant production lines, plant production goals & food safety requirements
Responsible for production output, product quality and on-time shipping.
Ensure timely delivery of production requirements & maintain a clean and safe plant and periodic maintenance schedule.
Liaise with other department heads to ensure coordination of all production interactions
Develop and execute the plant manufacturing flexibilities & upgrade the plant to cover the New Product Development Plans.
Responsible for 3 Packaging Plants operations and maintenance, plant policies, procedures, maintaining plants production lines & plants production goals
Allocate resources effectively and fully utilize assets to produce optimal results
Monitor operations and trigger corrective actions
Collect and analyze data to find places of all types of waste
Identifying staff training matrix for skills development& Supervising Staff performance
Managing all production raw materials & finished goods warehouses
Sayga Investment Senior Process Engineer May 2011 up to Date
Company & Operation Supervisor
• Senior Process Engineer & Operation Supervisor (May 2011 up to Date): Develop and execute plans within the specific line/s /advice on autonomous maintenance/monitor & coordinate product quality
test with QC/ maintain standards & consistency capture
continuous improvement opportunities/abide, advice & monitor
HSE/GMP/QMS regulations & procedures / manage
manufacturing information data base/ maintain inventory control
accuracy/ analyze & plan workforce utilization, space
requirement & workflow for maximum efficiency / prepare
regular production reports/coordinate with related & support
sections / act as a link between company & the remote site to facilitate smooth operation.
Activities - Member of many NGO's & volunteering programs in Sudan
- Member of many students associations
- CSR Activities
- Supervise & monitor for Waste Management activities
- Supervise Pest Control Activities
- Participate in HSE campaigns, Fire drills & Fire Fighting Training
- Highly self-motivated and attentive to details
- Team player
- Fast learner
- Excellent interpersonal and communication skills.
• QMS Coordinator - Sayga Investment Company (1/5/2006 - April 2011)
Coordinate and supervise all HSE activities, conduct/ lead
internal audits for the QMS systems (ISO/ GMP/ GSP/ HSE/
HACCP/ Hygiene & Housekeeping), Safety workplace inspector,
supervise all pest control & good storage practices activities,
conduct awareness & training sessions for all employees regarding QMS & HSE, contribute in issuing/ evaluating
procedures/ contracts, implement/ follow up/ report on all HSE & QMS activities, Participate in planning for HSE & QMS activities
• Production Manager - Altawfig Soap Factory (1/1/2002 - 30/4/2006): Overall management of production & operation controls, plan & supervise the production, contribute on the management review
meetings, issue the daily, weekly, monthly & yearly production
analysis and material balance reports, assist on requesting/
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receiving/ storing & receiving the raw materials, plan & contribute to the training and development of workers, assist on maintaining the good workplace
• Production Engineer - Altawfig Soap Factory (1/1/2002 - 14/9/2003): Implementation of the daily production plan, control the daily
operation technically & administratively, do the process control through the routine inspection and follow up, daily monitoring
JOB PROFILES reports, daily operation trouble shooting.
• Sales Man - Blue Nile Dairy (CAPO) Co LTD (1/11/2001 - 1/1/2002): (Engaged in transferring, promotion, marketing and sale dairy
products)
Mini Master of Business Administration
NEBOSH INTERNATIONAL GENERAL CERTIFICATE IN OCCUPATIONAL HEALTH AND SAFETY
- Bachelor of Science in Chemical Engineering University of Gezira ( December 2000)