Senior Mechanical Maintenance Engineer
Adnoc Refining
Total years of experience :30 years, 11 Months
Advance level of engineering experience in the field of maintenance, construction & commissioning activities of Ruwais Refinery West (rotating & static equipment )
Implementation of Quality & HSE through all daily functional activities & Project Management of major works activities, in house, and with contractors & consultants.
Improvements and Cost Savings, providing feasibility studies for technical solutions with Cost-Benefit Analysis of proposals, and ensure sustainable results.
Team building and training staff to meet and exceed work requirements. Setting ground rules & KPIs. Improve technical knowledge and proper team coordination, to achieve maximum results.
Preparation and management of the annual & five years plan Budget (CAPEX & OPEX) including the spares and service agreements according to the planned activities.
Identify Repeated & Significant Failures, Carry out Root Cause Analysis and conclude with effective solutions, in the form of an RCA Report.
Directs and supervises the Purchase request for plant materials/spares in MAXIMO & SAP
system .
Providing training courses for continuous improvement of maintenance staff efficiency.
Achievements:
Zero lost time accident (LTA) during a consecutive years of work.
Completed important projects on time and within budget.
Drives implementation of commissioning maintenance inspection for MHI steam turbines
(3X 340 MW) and annual maintenance activities for, Boilers, (BOP) balance of plant systems including pumping and piping systems.
Preventive and corrective maintenance programs for Power Plant Units and (RO) Desalination Plant( 212, 000 CM/DAY) Equipment.
Planning and managing day to day activities for maintenance department.
Ensure high asset reliability without compromise to employee safety or environmental commitments
Provides the leadership, management skills, and technical knowledge in mobilizing human and physical resources to achieve service objectives within the facility.
Communicates ongoing and projected status of projects and budget to the General Manager.
Responsibility to achieve company objectives and ensures that corrective actions are
implemented when finance variances and deficiencies are identified.
Maintaining safety stock level of spare parts and follow-up purchase orders through SAP
system.
The preparation for major, annual maintenance and follow up work activities.
Preparing & Continuous Revising of all HSE Documentation required for maintenance work.
Identify repeated & significant Failures, carry out RCA and conclude with effective solutions, in the form of RCA Report.
Develop plans and programs of action necessary for the section's maintenance work and
needed upgrades and directly supervise its implementation.
Prepare the annual training plan for developing the technical and interpersonal skills of the
employees and increase their efficiency.
Prepare weekly, monthly and yearly reports regarding the section's performance level and
achievements.
Achievement :
Generate revenue increasing by reducing schedule duration of warranty inspection by reschedule the activities after coordination with OEM.
Supervise and lead all maintenance( PM and CM) activities.
Track expenses and oversee the Opex and Capex budget for maintenance.
Leading Root Cause Analysis (RCA) activities.
Management of the LTSA contract
Create and implement maintenance procedures.
Ensure all department workers adhere to the safety policies and procedures.
Assign repair schedules and evaluate repair cost estimates.
Supervise and lead shutdowns planning and execution.
Supervise preparation daily progress reports, documents and maintenance logs.
Oversee spares stock and place orders for new supplies.
Ensure implementation of annual training plan for developing the technical and interpersonal skills of the employees and increase their efficiency.
Achievement:
Generate revenue increasing by reducing duration of major overhaul schedule
and improving maintenance quality.
Replacement of turbine extension shaft by in-house team.
Responsible for maintenance activity related to rotating equipment for steam units
(BOP)
Prepares outages in coordination with the whole Maintenance Management team
Supervise and lead all maintenance processes and operations.
Track expenses and oversee the budget for maintenance.
Maintain all machinery to ensure it’s at working standards.
Create and implement maintenance procedures.
Conduct regular inspections of the facilities to detect and resolve problems.
Plan and manage all repair and installation activities.
Ensure workers adhere to the safety policies and procedures.
Assign repair schedules and evaluate repair cost estimates.
Document and prepare daily progress reports and maintenance logs.
Oversee equipment stock and place orders for new supplies when necessary.
Participate in the planning and scheduling of plant activities to minimize outage
time and improve the plant’s performance.
Ensure implementation of HSE procedures, lockout/ tag out, risk assessment, toolbox
talk, job hazard, and work to close near miss incident.
Study and perform the necessary modifications in cooperation with the concerned
department, and in coordination with the manufacturers.
Implement and supervise overhauling of ALSTOM & ANSALDO Steam Turbine( 5x 130MW ), and auxiliary equipment( Rotating and Static).
Working on the site for repairing, maintenance of all operational types of equipment based on requirements.
Maintenance & Trouble shooting of Mechanical Equipment’s.
Schedule materials, equipment and personnel for plant outages and overhauls.
Maintain high standards of housekeeping on site.
Ensuring that tasks are completed on time and to the required quality standards.
Ensure safety compliance and promote safe working practices.
To maintain the maintenance documentation.
Implement preventive maintenance programs (daily, weekly, monthly and yearly) of
the steam turbine unit auxiliaries.
Ensure project schedules & planned budget. Participate in the planning and scheduling of plant activities to minimize outage time and improve the plant’s performance.
The preparation and implementation of major and annual maintenance schedules.
Mechanical Engineering - Power