Mechanical Supervisor
ACWA POWER (NOMAC) INTERNATIONAL
Total years of experience :21 years, 4 Months
Mechanical Supervisor -BARGE mounted floating Offshore Plant (Sep 2008 - Present)
National Operations and Maintenance Company, O&M Division of Acwa Power International (Jeddah, KSA)
• Provide leadership and job coordination on critical mechanical repairs.
• Conduct regular assessment of maintenance personnel's daily accomplishments and improve teamwork among a multinational workforce (comprising of over 25 personnel of 8 nationalities)
• Implementedall corporate preventative /predictive/breakdown maintenance procedures.
• Ensure strict compliance of ISO 9001, ISO 14001 & OHSAS 18001 policies while completing maintenance tasks.
• Propose improvements in maintenance schedule for the implementation of reliability centered maintenance.
• Initiate and complete work order processing in SAP Plant Maintenance Module for all Mechanical notifications (corrective, preventive and predictive)
• Manage spares management through MRP and manual initiation of Purchase Requisitions in SAP Material Management module for routine and annual outages.
• Coordinating with the planning department and planning all outages to align them with procedures and resource allocation.
• Plan next day's work according to priorities set by the Maintenance Manager which includes planning for item such as tools, isolations, spare parts etc.
• Conduct condition checks on running equipment according to SAP PM Plans. These condition checks include checks for leakage's, vibration, noise and temperature.
• Install replace/ repair of high pressure RO vessels membranes & ultra filtration units as well as their hydraulic test, build-up of various pneumatic, hydraulic and rotating equipments such as high pressure pumps salt water &chemical water, motors, compressor, blowers, valve & actuators
• Device plans and machine special tools to reduce MTTR (mean time to repair) and minimize manpower to perform the job.
• Manage service requisitions on SAP to manage overhauling/maintenance of all outsourced jobs.
• Update and keep records of all maintenance activities such as preventive and predictive maintenance, lubrication schedules, equipment history, machine breakdown, tagging and check listing of all equipment & machineries in order to presentation of maintenance audit.
• ManageThird Party Certification of all lifting equipments such as Fork Lift, Tower & Mobile Cranes & Chain Blocks.
• Manage all fabrication, welding & lamination jobs of PVC, UPVC, GRP&GI piping and manage installation and maintenance of scaffoldings.
• Provide technical support to maintenance staff by giving engineering data during troubleshooting and to keep proper inventory of tools.
• Implement STOP safety management module.
1- working on update plant Equipment Master List, Categorized Critical Equipments priorities according to ABC indication uploading in SAP as well as functional location & KKS number of all equipment properly mapped & capture in SAP.
2- Preparing isolation valve list for identification functional location then followed by Equipment list to ensure that all items on the list included in SAP. This list will be compared with the master list to identify those that are missing & then uploaded on SAP.
3- All plant Equipments under Mech, Electrical, I&C with their respective subassemblies capturing in SAP with KKS tags & the weekly, monthly, quarterly, half yearly & yearly PM as well as CBM capture in SAP.
4- Working on how to raise notification, generating & printing orders.
5- Coordination is in place for issue PTW& close systematically after inclusive work done activity, nos of person, work hours, material cost etc.
6- Reviewed activities of PM & Categorized work permit ZM04, ZM03, ZMO1.
7- Prepared condition monitoring plan task list & measuring points as well as demonstrated analysis with vibro meter & control Room DCS probe readings.
8- Provide assistance to Mr. .Johan for identification & segregation of order types from the work instruction exercise to differentiate the activities task accordingly Zm03(periodically normal plant maintenance) & Zm04(Condition base monitoring).
9- Reviewed the back log of pending PM & assist in closing the completed orders.
10- Working on RCA & completed the RCA of Steam Generator inlet valve.
11- Working as a team member of warranty claim & assist for claims of Antifreeze pump 11 and 12, TES cold salt PSV, Turbine Oil leak, Solar Field PLC, Heat Tracing and Cooling Water circulation pump 3 discharge valve
Mechanical Sub engineer - KANUPP - Karachi Atomic Nuclear Power Plant (1988 - 2000)
• Worked on Tandem Compound Steam Turbine, 1 HP & 2 LP, 137 MW with Generator rating 138600 KW. Performed major jobs such as replacing of Last Stage blades, Fixing of new seals (Labyrinth) .
•Maintenance single stage to multi-stage pumps with the range of 1250 GPM to 64500 GPM .
Completely maintain and operate the air lift pump by using compressed air for desilting .
Maintenance of the motors of Centrifugal pumps (range of 10 HP to 900 HP)
• Performed overhauling of Turbine Lubricating Oil Separator by cleaning and inspection bowl hood, paring disc, gravity disc, top disc, bowls disc, level ring, seal ring, distributor, sludge basket, bowl spindle angle with dial gauge.Replacement of its defective parts e.g. Oil seal Rubber Seal, 'O' Ring bearing etc.Dismantling of worm wheel shaft and its gear pump.
• Dismantling / overhauling valve, filters, bearings, crank shaft, traps, inter and after cooler of Compressor Type VMD 750 (Broom Wade High Wycombe) Reciprocating Type.
• Performed overhauling Portable Compressor type Z-555 A-III (MITSUI SEIKI KOGYO)
• Worked on fan coil unit which has capacity 400 CFM,
• Performed operation and complete dismantling / overhauling/ Assembling of the water screen. Replacing of its defective parts like Sprocket, Chain, Motogear, Speed reducer. Adjusted chain Tension.
• Performed jobs Surface Condenser (Double Pass Unit) . Leak searching
& leak fixing by plugging the tubes with brass made annealed plug.
• Performed maintenance on both type (horizontal & vertical) Heat Exchangers leak searching & leak fixing by tube plugging.
• Performed jobs on Microprocessor control 19EF hermetic centrifugal liquid chiller with R-134-A capacity of 750 tons by filling of refrigerant R-134-A, cleaning of oil filter, refrigerant filter and checking of condenser pressure, oil pressure and cooler pressure.
• Repairing of different types of valve either motorized or manual valve such as Gate Valve, Plug Valve, Butterfly Valve, Globe Valve, Diaphragm Valve, Angle Valve, lift check valve, swing check valve with the range of ½ to 48".
• Performed jobs on pneumatic valve actuator i.e. Operation check, replacement of 'O' rings, replacement of 'oil seal', replacement of 'U Cup'.
• Performed jobs on TRAP i.e float stream type, inverted bucket type, impulse type • Performed jobs on Mechanical seals (Balance and Imbalance), gland seals, and labyrinth seal. Replacement of their defective parts i.e. spring, bellow, stationary and moving parts of mechanical seal. Lapping of mechanical seal.
• Performed alignment parallel & angular (Radial & Axial) by dial indicator in order to centralize the shafts of Driver & Driven Unit in a straight line. Performed straightness of pump shaft by using dial indicator.
• Jobs performed on water treatment plant systems such as Carbon Filter Unit, Anion Unit, Cation Unit, Mixed Bed Unit, Degas Unit, Agitator, Acid& Caustic Pump.
• Performed routine maintenance jobs at Desalination plant. The Plant achieved permeate between 50000 U.S. Gallon to 100000 U.S. Gallons per day by reverse osmosis process.
• Supervised insulation hot (steam) line, cold (chiller) line from ½ inch line to 6 inch line and its associated valves by using calcium silicate, thermo pole, glass wool and rock wool.
• Maintained Fire Water System consisting of 09 External Hydrants and 49 hose station (50 IGPM capacity / hose station) . Also worked on Deluge system for the Transformers.
Industrial Management Industrial Metallurgy Thermodynamics Manufacturing process Math
Machine Design Economics Engineering Drawing Management Math Science Fluid Mechanics
