Prasad Kailaje, Construction Manager

Prasad Kailaje

Construction Manager

Cairn India Limited

Location
India - Mumbai
Education
Bachelor's degree, Mechanical Engineering
Experience
40 years, 0 Months

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Work Experience

Total years of experience :40 years, 0 Months

Construction Manager at Cairn India Limited
  • India
  • My current job since March 2013

I worked on world’s largest polymer hydration & pumping unit for EOR technology. Project is successfully commissioned. Total safe man-hours were 41 million in 30 months.

Assistant Vice President at Reliance Industries Limited (RIL)
  • India
  • June 1997 to December 2011

• I provide direction, leadership and guidance to the assigned Construction team in respect of
• Health, Safety and Environment & Quality, Methods and Procedures
• Productivity, cost & schedule - Continuous Improvement
• Resource utilization

I have responsibility for drawing up the construction budget and enacting proper construction techniques as well as working with the planning team to develop detailed production schedules and then executing the construction operations as per the detailed schedules as well as overall project plan to meet the management and the Board’s expectations.
I instruct construction personnel and track the progress of construction operations such as the arrival and utilization of materials, supplies, tools, machinery, equipment, and vehicles. Follow all manpower allocation as compared to monthly plans.
I coordinate with relevant departments in securing the needed permits and licenses for projects as well as ensure the construction meet safety codes and regulations.
I review engineering and architectural drawings and specifications frequently as well as consult with design professionals to ensure that progress is made in harmony with the outlined plans and specs. Collaborate with cost estimators to ensure that expenses are recorded properly and monitor the costs of the project so that the project does not go over budget.
I meet with the Client \[Operations Head\], Project Director and other managers as required to orchestrate the progress and completion of the project to the plan. Particularly:-
• Review monthly plans to ensure they are realistic & meet project needs
• Follow all construction activities to keep them within schedule
• Review all Production Progress & Productivity reports
• Monitor construction methods & build strategies & highlight possible improvements.

Project Manager at Elkem Metallurgy Pvt Ltd
  • India - Mumbai
  • April 1992 to May 1997

• To lead construction work of a brown field project at clients’ factory premises.
• Preparation of Technical specification of different auxiliary equipment of furnaces.
• To visit various work sites to carry out construction work on furnaces.

Achievements
• As a Project Manager, efficient completion of retrofitting of 2x12 MVA Ferro-Silicon furnaces at Visvesvaraya Iron & Steel Limited, Bhadravati in 12 months from Aug 1993 to July 1994.

Resident Engineer at BVG Equipment and Vessels Pvt Ltd
  • India - Mumbai
  • September 1989 to May 1992

• To lead and conduct day to day activities related to construction of 6 nos. spheres at Reliance Hazira Project
• To procure required resources to match the construction schedule.
• To visit various project sites and provide technical assistance in construction work.
• To manage fabrication workshop and factory engaged in fabrication of mobile pressure vessels for transportation of LPG, Propylene and chlorine etc in Mumbai.
• To design and prepare design calculations for various pressure vessels as per BS 5500 and IS 2825.

Achievements
• Erection of facilities for fabrication of sphere petals at site. A first in project construction.
• Completion of erection and welding of 6 nos. spheres having finished weight of 1500 MT in 100 days.
• Completion of LPG Bottling plant in 8 months for Assam Oil Division of IOCL at Silchar in 1991.
• Completion of 2 nos. of 8M dia. Stainless Steel Spheres in 4 months for Polychem at their Baroda factory
• Completion of 315 M3 LPG storage vessel in 4 months at Reliance Hazira Project.

Project Engineer at V K Engineering Pvt Ltd
  • India - Mumbai
  • September 1987 to August 1989

• To lead the team of persons engaged in doubling the production capacity of molasses based distillery.
• To provide advisory services to officials of Bangladesh Sugar & Food Industries Corporation (BSFIC) on construction works related to capacity expansion of distillery.
• To manage construction of green field distillery construction site at Kaimganj for UP State Sugar Co-operative.
• To manage fabrication workshop at Mumbai.

Achievements
• Completion of distillery expansion in 8 months without any cost & time overrun in Bangladesh.

Engineer at Dodsal Limited
  • India - Indore
  • January 1987 to August 1987

• Maintenance of Earthmoving equipment engaged in cross-country pipeline on Spread E of HBJ pipeline project.
• Generation of daily MIS on equipment productivity.

Achievements
• Achieved minimum equipment downtime using preventive maintenance techniques to contribute significantly for the completion of 200-kM length of 36” Gas transmission pipeline in 180 days

Engineer at Hindustan Construction
  • India - Mumbai
  • February 1983 to December 1986

• Generation of detailed working drawings for structural fabrication including plate-cutting details.
• Maintenance of construction equipment like cranes, Power Generators, compressors and vehicles etc.
• Manpower planning for maintenance work.
• Supervision of surface preparation and painting of fabricated structures.
• Leader for erection group for calandria in reactor building.
• Leader for caissons’ sinking group at Railway Bridge project.

Achievements
• As a project Engineer, perfect erection of calandria frame in the reactor core of RB 1 of Kakrapar Nuclear power Plant, Gujarat in 1986
• Timely completion of sinking of 11 nos. caissons for the sub-structure of Bridge no 75 across Bassein Creek for Western Railway in 1985.

Education

Bachelor's degree, Mechanical Engineering
  • at National Institute of Engineering
  • October 1982

Graduated from Mysore University after attending a full time college for 5 years. Also did my Master's Degree through Distance learning from the same university in 2015.

Specialties & Skills

Harmony
Factory
Production
Materials
MS Office

Languages

English
Expert
Hindi
Expert
Marathi
Expert
Kannada
Expert

Memberships

American Society of Mechanical Engineers
  • Member
  • September 1997

Training and Certifications

Hydrogen Sulfide Safety Training (Training)
Training Institute:
S&K Safety Consultancy
Date Attended:
August 2016
Duration:
8 hours

Hobbies

  • Reading science fiction, sky watching, travelling
    Isaac Asimov is the favourite author.