Mechanical senior Technician
Adnoc Offshore
Total years of experience :32 years, 9 Months
1. Day today PM and BD job follow up
2. Completion job entry in system
3. Spare parts planning
4. Toolbox talk with Technician and contract technician
1. Post Held: Maintenance Supervisor Mechanical
Employer: Petrofac International (UAE) L.L.C (www.petrofac.com)
Work Period: Jan 2013 - 28.10.2013
Main roles and Responsibilities
• Participate in day today production meeting and prioritize the jobs to be done.
• Toolbox talks with all Technicians before starting of any activity to ensure safe maintenance without any incident.
• Planning of Day today PM &Routine work and execution of Breakdown maintenance.
• Analysis of failures through Fish bone diagram, 4M Analysis and other relevant tools. Explaining route cause for failures to technicians to prevent occurring of same failure
• Spare parts planning and get approval from Production manager.
• Inspection of receiving spare parts and consumables in stores.
• Modification implementation for elimination of breakdown and safety related issues.
• Ensuring the PM activity completion and entry of completion data in CMMS
• JSA preparation for critical major jobs to ensure the safe work in field.
• Attending daily HSE meeting and SIMOPS Meeting to discuss key issues on safety, permit & modification to ensure the safe operation of plant and safety of the human being..
Project: Elmerk CPF oil and gas project, Algeria.
2. Post Held: Joined as Sr. engineer and relieving as Joint. manager
Employer: Thirumalai chemicals limited-Ranipet, Tamilnadu, India
(www.thirumalaichemicals.com)
Work Period: May 2004 to Dec 2012
Main roles and Responsibilities
• Calculating and provide details to administration for the budget of Yearly expenses Like Service, spare parts, Training of sub ordinates & Indigenous of less critical spares.
• Monitoring of Expenses on day today basis and compare with budget.
• Ensure Preparing of contractual agreement with contractor for various activity and monitoring the quality of output on regular basis.
• Ensure for making separate file for recording all administration expenses of all contractors and service providers and compare with budgeted amount. If the amount deviated from budget amount, recorded and highlighted to higher official for exact reason for increase.
• Submitting of monthly report on budget amount Vs Expense amount to superior.
• Checking and ensuring of quality of Contractor job
• Random checking of measurement of contractors job and ensure no deviation from standard.
• Ensure the contractor is following the HSE Procedure and co ordinate with HSE manager to update the new updated procedure to all contractors.
• Updating the required improvement to department to achieve cost effective and quality output.
• Attending daily production meeting and discus about critical issues
• Preparation of Training requirement to sub ordinates and budgeting for the same.
• Coordinating with contractors for new Equipment's erection execution activities and looking over of Packages.
3. Post Held: Technician -Mechanical
Employer: Qatar kentz (Worked in RAS GAS-Qatar-LNG GAS PLANT)
Work Period: April 2002 to April 2004
Main roles and Responsibilities
• Execution of PM activities in plant.
• Preparation of Permits daily for the all mechanical related activities.
• Involving in major shutdown activities.
• Execution of day to day maintenance related activities.
• Gas Turbine, Pump, compressor & PSV Preventive maintenance.
• Breakdown maintenance attending for all Rotary and static equipment
4. Post Held: Joined as Supervisor and relieved as Senior engineer
Employer: Thirumalai chemicals limited (www.thirumalaichemicals.com)
Work Period: Nov 1986 to Mar 2002.
Main roles and Responsibilities
• Preparation of Training requirement to sub ordinates and submitting to manager
• Mechanical expenses related budget preparation and submitting to manager
• Coordinating with contractors for new Equipment's erection execution activities and looking over of Packages.
• Contractor's Pre-commissioning documents review, comment sheets producing, making approval through document website.
• Attending HSE Meeting on weekly basis to discuss about elimination of incident.
Experience in the field of Rotating Equipments:
• Centrifugal Pumps: BUNGARTZ, MICROFINISH, SULZER, KHIMLINE, KSB, INGERSOLL-RAND, BPCL, ,
DURGO, & KIRLOSKAR, EBARA, DURCO, SUNDYNE pump, FLOWSERVE,
SULZER, ITT GOULDS, AMARINTH &PATTERSON
• Positive Displacement Pumps: TUSCHACO, LEWA, VK PUMPS, DOSAPRO MILTON ROY -
Japan make & BRAN -LUBE
• 1MW Diesel Generator-SKL (Germany), SULZER (Polland)
• Reciprocating Compressors: CP TOOLS, INGERSOLRAND, KHOSLA, HYCOMP (USA) & KIRLOSKAR
• Screw Compressors: DEMAG, ELGI, ATLAS COPCO (Belgium) & ELTACON Netherland
• Air-Fin Coolers: MOORE-FANS (USA), GEA
• Gear-Boxes: LUFKIN, TACKE, RADICON, SHANTHI-GEARS, ELECON & CROMPTON-GREAVES
• Blowers: UNIVERSAL, WHIRLWIND & LOBE.
• Centrifuge & Separators: PENWALLT, API-SEPERATORS & WESTFALIA
• GE Turbine with Nuovo Pignone compressor
• Mechanical seal FLOWSERVE, JOHN CRANE, BURGMAN & AES
• Steam Turbine AEG, NADROWSKI AND KOPPUS MURRAY
• Laser Alignment: OPTALIGN
Experience in the field of Static Equipments: Pressure Vessels (Columns & Drums): • Erection, Testing & Commissioning of the Equipments and its related piping systems.
• Assemblies of Column Internals like Trays, Distributor pipes & Nozzles and Packings.
Heat Exchangers: • Erection and Testing of all types of heat exchangers.
• Preparation of mock-up test and witnessing for Tube to Tube-sheet joint and hydro testing of the HE from Tube and Shell side.
• Maintenance of all types of Heat Exchangers.
Fired Heaters: • Site construction of Heaters, detail engineering by M/s. EIL.
• Execution of layout preparation and Refractory castables and Modules lining.
• Erection of Radiation & Convection tubes, Air Pre-Heater, Air Ducts and supporting Structural. Hydro-testing of tubes.
Reactor
• Experienced in Shell tube Exo thermic reaction type reactor with Catalyst in tubes
DWE (Germany Make) with Molten salt for heat transfer to Feed water to produce steam
• Chemical reactor with Agitator for various chemical production in fine chemicals
Plant.
Piping &Fittings
• Execution of Pre-fabrication works after reviewing of Piping and Isometric drawings.
• Checking for inspection requirement like RT, SR & Hydro-testing.
• Erection and Commissioning of pipelines.
• Different type of Gasket like Spiral wound (Graphite, Asbestos), Ring type joint metal gasket
CAF, Non asbestos, copper gasket for various application
• Different type of Welding joint like Butt weld, socket weld, lap joint and pressure joint like 150#
300#, 600#, 900#, 1200#, 1500#& 2500#
• Familiar in ANSI and DIN standard piping and fitting fabrication and maintenance
• Familiar in studying P&ID and familiar in Piping codification.
• Familiar in handling all types of pipe like ERW, Seamless &material like CS, SS316, SS316L & SS304
• Various types of Fasteners like bolt and nuts, Stud bolt and nuts and its various grade for
Withstand temperature, pressure & corrosion
Industrial Valves: • Different types of valve like Gate, Globe, Needle, Butterfly, pressure relief valve
• Different type of end fitting like Thread, Butt weld & Socket weld
• Different type of Pressure rating like 150#, 300#, 600#, 900#, 1500#& 2500#
• Different type of Material like CS, Stainless steel, Cast iron, rubber lined etc.
• Pressure Testing of all valves &leak testing of Pressure relief valve
• Leak testing of all PRV on yearly basis.
Training course & Programme:
a. Training Course with certificate:
* Fire fighting Training Program by M/S. Thirumalai chemicals Ltd.India
* Multi stage centrifugal Pump Maintenance By. KSB Pump-India
* Reciprocating Compressor Servicing By M/S. CP Tools - India
* MS office
b. Training programme
* H2S breathing apparatus class by M/S. Ras Gas-Qatar.
* PTW (Permit to work) Class By M/S. Ras Gas -Qatar.and in Petrofac-Algeria
* OPTALIGN laser alignment conducted by Ras Gas-Qatar
* Knowledge about ISO 9002 & ISO 14001
• DME. Diploma in Mechanical Engineering, - State Board of Technical Education, Tamil nadu, India.