Maintenance Planning and IC Supervisor, SHE Pillars SME
General Motors Egypt and North Africa
Total years of experience :17 years, 4 Months
Main Tasks and responsibilities:
Establish safe work practices as the highest priority and spearhead initiatives for ergonomics, health, and safety.
Preparation of budget, consumable, tools, cap expenditure and contract cost based on analysis of historical costs and projected projects development core team during all project phases.
Advise the spare part requirements expenditure.
A member of projects development core team during all project phases.
Advise the spare part requirements for the Engineering Stores.
Drive organizational vision and maintain compliancy with local mission by consistently demonstrating core values and leading by example
Lead the development of the departmental BPD board and cascade (SPQRCE, PDCA, Measures, etc.) and participate in BPD reviews at all levels
Maintain plant policies and procedures and effectively communicate changes to staff
Collaborate with cross-functional teams to implement best practices, resolve problems, and exceed performance objectives.
Ensure that GMS is implemented properly and actively encourage a lean company culture
Promote continuous improvement of all TPM activities in partnership with production (Operator, Maintainer, Planned, Preventative, Predictive, etc.)
Manage and evaluate budgets and consistently exceed budgeting improvement targets
Designed the annual maintenance plan and ensured compliance with the annual budget.
As well as the below areas a new area is within my responsibilities: Applicator Maintenance area with a total no of 32 subordinate.
Maintain all the Preventive activities for 2000 applicator
Deals with the applicators supplier to sort any technical issues as well as spare parts modifications.
Monitoring applicators break-down and analyze performance.
Follow up the implementation of each new project and satisfy all the customer needs.
Handle all related customer concerns with the quality department.
E1, Collaboration and leadership element, team member
More than 3 years support for achieving ISO TS 16949 in Leoni.
Manage three areas: Non Production Store area, Manufacturing center area & APIPRO Software.
With a total no of 15 subordinate.
Maintain spare parts strategic items on semi-annual basis.
implement NPS Control Plan according to Budget.
Review and modify the spare parts control limits to ensure Spare Parts Availability.
Set up Standard Procedure for manufacturing processes in the Manufacturing center.
Construct a design office as well as qualified personnel.
Implement new machining techniques.
Develop the workshop capabilities (Manpower and Machines).
Best 5S Implementation place through Leoni.
Technological manufacturing center bench mark for Reverse Engineering Process in Leoni.
Contact person and first support of APIPRO Software in Region Egypt.
Maintenance Activities Planning (Corrective, preventive and predictive actions)
Train all new users on APIPRO software.
Control all Equipments data and maintenance actions.
Responsible for KPI’s for Technical Service Department.
Complete on the job training in Wire Drawing Section.
Responsible for all Mechanical corrective and preventive activities.
Spare parts monitoring to increase machine availability.
New Hebenstreit wafer line installation time record and achieve a thank you letter for my support.
5 doubles the productivity and life time of ribbon used on the thermal transfer printers.
Planning of new machines and the factory lay out.
Check and Inspect the samples of production items and revise with the standards.
Acting as the Maintenance manager for the factory.
Responsible for all Maintenance actions done through the factory.
Maintain the spare parts comsumption and the machines condiiton to be within the targets.
Installation of the new machines and lines.
Awarded an inernship project with co operation with T.U- Clausthal in Clausthal-Zeller Germany. Finsh a project of Compaction of Glass fibers in Dry state in only one month which was hard to accomplish in such a short term.
Design and Production Engineering Department. Project: Rapid Prototyping machine (3D Printing machine) Grade: Excellent. Overal ranking: 13