Sr. Reliability Engineer
Arab Paper Manufacturing Company
Total years of experience :8 years, 1 Months
Develop and implement reliability-centered maintenance (RCM) programs to optimize equipment performance and minimize downtime. • Lead root cause analysis (RCA) investigations to identify and address recurring equipment failures, improving overall reliability. • Utilize predictive maintenance technologies such as vibration analysis, infrared thermography, and oil analysis to proactively identify potential equipment issues. • Collaborate with cross-functional teams to develop and maintain equipment reliability standards and best practices. • Conduct reliability assessments and risk analyses to prioritize maintenance activities and allocate resources effectively. • Implement condition-based monitoring systems to monitor equipment health and performance in real-time. • Provide leadership and guidance in implementing maintenance strategies to enhance equipment reliability and uptime. • Develop and maintain maintenance procedures and documentation to ensure consistency and compliance with industry standards. • Mentor and train maintenance personnel on reliability best practices and procedures. • Serve as a subject matter expert on reliability engineering principles and methodologies. • Support continuous improvement initiatives by identifying opportunities to optimize equipment reliability and performance. • Lead energy efficiency assessments to identify opportunities for reducing energy consumption and improving overall efficiency. • Develop and implement energy management systems (EMS) to monitor, analyze, and optimize energy usage across manufacturing facilities.
Developed predictive and preventative maintenance strategies for comprehensive systems, including 13.8kV and 6.6kV switchboards, HT transformers, PCCs, MCCs, HT Motors, LT Motors, Variable Speed Drives (both standalone and coordinated for paper machine applications), Protection relays, starters of all types, UPS, and Battery Chargers. • Conducted reliability assessments to optimize operational efficiency and performance. • Managed and supervised plant shutdowns and projects, coordinating internal teams and subcontractors for seamless execution. • Enhanced the daily productivity of Electrical engineers, Supervisors, and technicians through effective leadership and management. •Ensured the quality and efficacy of maintenance activities, overseeing planning, scheduling, and execution. • Prepared and approved technical specifications for equipment and material procurements to meet project requirements. • Tracked and analyzed key performance indicators to evaluate the area of responsibility's performance. • Developed and executed test plans and procedures to evaluate the performance of electrical systems. • Led the development of long-term electrical planning initiatives to optimize system performance and reliability. • Participated in investigations of electrical failures, producing detailed reports and implementing preventive solutions. • Collaborated with the reliability section, utilizing tools such as FMEA, MTBF, and MTTF to predict and ensure the extended operating life of electrical assets. • Demonstrated a commitment to the highest HSSE standards and responsibilities in all activities. • Adhered to relevant regulations and implemented appropriate safety measures to mitigate risks. • Administered employee schedules, including managing vacations, ensuring shift coverage, and facilitating training sessions. • Provided 24/7 operational support since 2017 in Utilities and Paper machine, ensuring continuous operational readiness and support.
Oversaw routine maintenance of electrical systems, including troubleshooting various components such as transformers, switchboards, motors, and protection relays, to ensure uninterrupted operation. • Ensured compliance with safety protocols and regulatory standards, including managing testing and setting of protection relays, to maintain a safe working environment for all personnel. • Managed the lifecycle of electrical assets, including Siemens Gas Turbines/TDPS Alternators 16.5MW X3 (49.5 MW), power transformers, switchboards, and motors, to optimize performance and minimize downtime. • Developed predictive maintenance strategies, utilizing data analysis tools for monitoring equipment health and performance, to enhance reliability and preemptively address potential issues. • Participated in emergency response activities, providing prompt resolution to electrical issues such as managing APFC PANEL, DC Battery Bank, MCC, PCC, standalone VFDs, and starters, to minimize downtime. • Implemented measures for energy efficiency, including organizing energy conservation programs and integrating energy-efficient electrical equipment, such as converter duty transformers, to conserve energy. • Utilized data analysis tools for monitoring and continuous improvement of electrical systems, ensuring efficient operation and identifying optimization opportunities. • Ensured compliance with industry standards and maintained accurate documentation, including primary and secondary drawings and calculations, for regulatory purposes and project specifications. • Provided comprehensive training on electrical systems, safety procedures, and best practices, including technical support for designing, engineering, and developing electrical systems. •Engaged in reliability engineering, leading or participating in projects to improve electrical systems and processes, identifying design improvements and applying lessons learned to enhance system performance and efficiency. • Monitored power and utility consumption for all block utilities as part of the central utility team, initiating actions to ensure optimum utilization and organizing energy conservation programs.