Production Planning Engineer
Weatherford - Saudi Arabia
Total des années d'expérience :14 years, 4 Mois
● Played key role to getting product license API 6A Certification
● Reviewing the Sales Inquiry & work orders as per customer requirement and checking the feasibilities.
● Checking the Availability of Raw material, Consumables (Ring Gaskets, Stud & Nuts, Welding Electrodes, Inserts & tooling) to Execution the work order
● To provide the technical feedback to the Sales & Purchasing Dept.
● Arrange the Raw Material as per sales forecast and buy out for order execution
● Inventory control for finished goods and raw material. (cross checking the Raw material & Consumables inventory level monthly)
● Coordination with subcontractors for Machining, Commissioning and purchasing activities
● Dealing with the third-party inspection (DNVGL, ABB, Layard’s, and TUV) for certification of jobs if required.
● Prepared the Job Card/Rout card for each job on JDE
● Coordinating with internal and external Service Providers for execution of orders within a targeted time frame.
● Involved in Estimation of the products and Control of cost.
● Estimating costs for General Fabrication and Oil and Gas Equipment (API-6A & 7-1)
● Prepare cost estimates for material, machines, fabrication, inspection, coating, assembly, testing and related operation for new tendering Contracts.
● Responsible for generating competitive target Estimating costs for new and existing Contracts
Scheduling and Routing job operation
● Coordinate closely with Production people on a regular basis.
● Dealing with the third parties for Design packages (API 6A) for any technical issue as per API 6A
● Review and approve the final drawings for manufacturing or service jobs as per Standards API 6A & customer requirements to operation for execution
● Ensuring and controlling Quality Procedures, Instructions and records in compliance with API Q1, ISO 9000: 2015 requirements
● Review WPS & PQR as per customer requirement specification and arrange the WQT and coordination 3rd Party inspectors.
● Played key role in ISO 9001: 2015, API Q1, API 6A, API 16A, API 5CT and API 7-1 Certification
● Reviewing the Sales Inquiry & work orders as per customer requirement and checking the feasibilities.
● Prepare the Bill of Material (BOM) for Each Inquiry during the Inquiry stage.
● Checking the Availability of Raw material, Consumables (Ring Gaskets, Stud & Nuts, Welding Electrodes, Inserts & tooling) to Execution the work order
● Arrange the Raw Material as per sales forecast and buy out for order execution
● Inventory control for finished goods and raw material. (cross checking the Raw material & Consumables inventory level monthly)
● Dealing with the third-party inspection (DNVGL, ABB, Layard’s, and TUV) for certification of jobs if required.
● Analysis of Plan vs Actual delivery time on a monthly basis to avoid the delay deliveries.
● Coordinating with internal and external Service Providers for execution of orders within a targeted time frame.
● Involved in Estimation of the products and Control of cost.
● Estimating costs for General Fabrication and Oil and Gas Equipment (API-6A, 16A, 5CT & 7-1)
● Prepare cost estimates for material, machines, fabrication, inspection, coating, assembly, testing and related operation for new tendering Contracts.
● Responsible for generating competitive target Estimating costs for new and existing Contracts
Scheduling and Routing job operation.
Analysis of Estimation hours vs Actual hour for each job
● Dealing with the third parties for Design packages (API 6A & API 16A) for any technical issue as per API 6A & API 16A.
● Preparing a Design Calculation & Design File for Spacer Spool, Adapter flanges & Drilling Spool
● Review and approve the final drawings for manufacturing or service jobs as per Standards API 6A, API 16A and customer requirements to operation for execution
eview and Clear Sales Inquiry and Check order feasibilities.
● To provide technical feedback to the sales & Purchasing Dept.
● To get the feedback from Sales for reverse engineering for any job and make its plan to do this job.
● Arrange Raw Material as per sales forecast and buy out of order execution
● Prepared Machine wise plan for daily & Weekly Bases
● To make Schedule, monitoring and updating of working in Process.
● Prepared weekly Dispatch Plan.
● Inventory and Production follow-up.
● Coordinating with internal and external Service Providers for execution of orders within a targeted time frame.
● Prepared Design files for each new product as per API Standards & API Q1 Requirements.
● Review and approve the final drawings as per Standards and issue to operation for its execution.
● Any other special assignment from management.
● Drawing Preparation of as per Standards and Customer Requirement.
● Rout card Preparation and maintain the Rout card log Register.
● Coordinate closely with Production people on a regular basis.
● Mainly looking after the Product & Service quality of Telecom Vertical SBU’s.
● Ensure that of ISO 9001:2008, ISO 14001:2004, OHSAS 18001 & TL 9000 standards are implemented.
● Coordinate closely with clients on a regular basis.
● Involved in Quality of Heavy Structures and welding.
● Involved in Quality of fabrication Process (Cutting, Punching, Drilling, Notching and bending….)
● Involved in Galvanizing Quality.
● Involved in third party audits- Power Grid, Telecom and Heavy structure
Involved in raw & finished material inspections for towers which include:-
○ Tensile
○ Impact
○ Bend
○ Hardness Testing
○ Spectro analysis
○ Galvanizing
○ Sectional weight
○ Fabrication process inspection
○ Hardware inspection
● Responsible for record maintenance of inspection materials.
● Involved in final sample selection, well versed with Indian quality standards.
● Accountable for preparing CIP & MICC document, inspection report, mechanical test report, galvanizing test report and offer list.