Utility & Offsite Operator
Saudi Kayan Petrochemical Company
مجموع سنوات الخبرة :18 years, 10 أشهر
Draft commissioning/de-commissioning procedures (SOPs) for Utilities & Hydrocarbons.
Witness for continuity, loop & functional tests in field & DCS.
System Walk down, Identification & Verification of punch items for piping, instruments, electrical & mechanical equipment as per the P&ID and Isometric drawings.
Inspection, reporting & maintaining record of Quality Verification Documentation (QVDs) - Hydro Testing, Nitrogen Leak Testing, Condition Monitoring of Rotary equipment, Chemical Cleaning, Air Blasting/Blowing, Acid Cleaning, Flushing.
Preservation/mothballing of lines, vessels by Nitrogen as per requirement.
Issue work permits for Cold, Hot, Confined Space, Excavation & Vehicle entry to maintenance and contractors.
Pre-planning of required systems/sub-systems that may need to be started and quantities of supplies needed to run a particular system.
Pre-planning of man-hours that will be needed to carry out the task.
Maintain records for blinds, car seals, carry gas test for hazardous areas/confined space.
As a Testing champion responsible for preparing overall testing plan for dynamic testing of each system and components
Responsible for Model review of all systems and equipment through integrated smart plant review of 3D-module.
To perform engineering duties designed to support processing activities, including optimization of facilities according to long term plans.
Liaising with Plant Maintenance and Technical personnel to monitor equipment performance and to prepare cost estimates.
To analyses and interface activity like utility demand versus supply to process plants like Olefin crackers, Polycarbonates, EO/EG, HDPE, LDPE.
To interact with vendors to evaluate utility process needs as per requirement..
Equipment/Systems handled
Auxiliary & Waste Heat Boilers (HRSG, Capacity 160 Kg/h)
Gas Turbine/Generator (5 x 50MW)
Multi Stage Flash Evaporator (MSFE, Capacity distillate 1000 m3/h)
Sea Water Intake Plant
Electro-chlorination System
Duties & Responsibilities
Managed various activities including normal start-up, shutdown and duty changeover of plant/equipment.
Responsibilities to provide technical support for operations to check day to day performance of all plant from a process engineering standpoint and flag all problems, carry out process analysis and trouble shooting on any problems in operating areas including energy savings and economics of plant operations.
To carry out complete feasibility and viability studies; together with developing relevant P&ID’s and flow sheets for modification / new construction / debottlenecking activities.
Follow lock out/tag out procedures of electrical equipment.
Maintain record for shift activities, running hours of equipment, staff trainings, historical data’s for plant tripping etc.
Ensure timely calibration of all instruments, gauge’s, for complete reliability.
Identified the potential hazards and made suggestions for needed rectifications.
Developed plan for ensuring compliance to all HSE activities and practices.
Equipment/Systems handled
1. Boiler (5 x 700T/H) & Air Quality Control System (ESP, SCR, WFGD)
2. Boiler feed water pump
3. Chemical injection skid
4. Back pressure Steam Turbines & Air cooled Generator (5 x 112MW)
Duties & Responsibilities
Operation of Boiler, Steam turbine & auxiliaries from DCS & field.
Tracing pipelines for punch list, pressure testing of pipelines by pneumatic and Hydraulic methods.
Flushing of pipelines by Conventional methods such as Gasket bursting, cardboard blasting, water flushing, Air blowing.
Solo run of motors, Trial run of all types pumps and Compressors
Ready for start-up unit Instrument loop checking, function test of system.
Pre-commissioning procedure review, chemical cleaning and passivation of lines.
Equipment/Systems handled
1. Pulverised Fuel Boiler (Coal, LDO, BFG, COG firing) capacity 128 T/Hr
2. Condensing & Back pressure Steam Turbine
3. Air Cooled Generator (32MW)
4. Compressed Air System (Reciprocating)
5. Pressure Reducing cum De-superheating Station (PRDS)
6. Demineralization Plant
Duties & Responsibilities
Assist DCS operator in unit start-up & shutdown and other activities.
Issue work permits to contractor workmen and maintenance personnel
Miner maintenance of equipment