Senior Quality Assurance Engineer
National Steel Fabrication
Total years of experience :15 years, 7 Months
1. Preparation, Implementation, Updating and Improving the Quality Systems in place.
2. Planning and Conducting internal audit programs.
3. Planning and Conducting second party audits and surveillance visits for suppliers and subcontractors.
4. Preparing and documenting of Management Review Meetings.
5. Assisting Department Managers in developing processes objectives aligning with the company policy and strategic objectives.
6. Preparing Quality Manuals, Procedures, Work Instructions and Exhibits as required.
7. Joining a team for qualifying the plant for ISO 9001:2015, ASME- Sec.III “N” Stamp, ASME- Sec.VIII “U” Stamp, AISC and CE Mark certification.
8. Preparing and Conducting indoctrination and training sessions about various quality management systems. ( ISO 9001 QMS, Nuclear Program QMS)
• Handling the quality issues at a production cell consisting of eight production bays.
• Leading a quality team of eight junior quality engineers and ten technicians in terms of coaching and mentoring.
• Ensuring the applying of the projects’ specifications through providing technical guidance, raising technical queries for special cases.
• Managing and Coordinating all the quality issues of four mega construction projects from the projects’ kick off to the final documentation reviewing.
• Following up and reporting the projects’ progress.
• Guaranteeing consistency to the quality management system at internal and external audits carried out at the production cell.
• Tracking the job progress through KPIs (key performance indicators) regarding the quality team and the daily productivity status.
Sample of projects under my supervision:
1) West Damietta ACC ( Clients: Enexio, Ansaldo)
2) El Burullus power plant steel fabrication (Clients: OCI, Siemens)
3) NSF-Suez facilities erection (Clients: OCI)
4) Grand Egyptian Museum - Temple garden building (Clients: SGS, BOJV, PMC)
• Quality control engineer 8/2009 - 3/2011, 8/2012 - 4/2015
Job responsibilities:
• Ensuring a high quality manufacturing process in terms of material check.
• Controlling the welding process according to WPS (Welding Process Specifications).
• Raising requests for non-destructive tests and reviewing the tests’ results.
• Applying visual and dimension inspection through applying international codes and standards.
• Reviewing and finalizing all documents related to each work package.
• Carrying out the monthly quality analysis of the fabrication bay through the daily records of the inspection status and KPIs (Key Performance Indicators) to contribute to the continuous improvement process.
• Quality assurance engineer 3/2011 - 8/2012
Job responsibilities:
• Managing the implementation of improvement projects throughout the entire plant targeting operational cost and quality applying Lean Manufacturing and Six Sigma tools.
• Carrying out Internal and external audits.
• Directing and Coordinating compliance with standards such as ISO 9001 and other applicable client requirements.
• Applying root cause analysis for the NCRs (non-conformance reports), Gathering the monthly objectives & KPIs measurements.
• Following up improvement projects to ensure results are achieved and sustained.
• Giving the Top Management good and measurable indications about efficiency & effectiveness of the running QMS (Quality Management System) and Tracking progress toward CI (Cost Improvement) goals and objectives.
• Handling and Coordinating all exportation issues.
• Studying tenders and preparing commercial offers.
• Following up with clients.
• Organizing seminars and preparing company presentations and performing market studies.
Quality Management Diploma consists of six knowledge areas as follows: 1) Quality Related Risk Management 2) Lean Six Sigma Improvement Methodology (Green Belt). 3) Planning for Quality product and process into Real Work places. 4) Quality Dimensions in practical project management. 5) Strategic Quality Management into real business. 6) Practical Solutions of Quality Related Problems.
master of science of metallurgical engineering with a thesis entitled Welding Repair Reclamation of C45 and 42CrMo4 steels. The thesis is a practical endeavor to repair medium carbon steel alloys after being subjected to wear from their service conditions. The repair is done through using various hardfacing techniques in order to enhance the wear resistance for the steel alloys.
master of business administration with a thesis entiteled Investing and making a better world: A study on Social Impact Investment.
Full diploma for project management professional