Fabrication Section Supervisor
SHADE CORP
Total years of experience :13 years, 6 Months
• Responsible for all shop fabrication activities, and coordination with accounting, billing, contract
administration, equipment, government compliance, human resources, procurement, project controls, and project management personnel to ensure production effectiveness, efficiency and compliance.
established processing requirements to meet schedules and production goals.
• Drives overall fabrication marketing strategy for the organization and is responsible for identifying and capitalizing on new opportunities for expanding regional services.
• Provide competitive fabrication cost estimates, Quantity fabrication contract scope changes.
• Manages resources to ensure financial objectives are met.
• Implemented 5S, lean and six sigma protocols for different aspects of production.
• Eliminated bottlenecks through continuous improvement of working conditions and better production strategies.
• Met production targets through organized schedules and careful management of priorities.
• Allocates staff and resources to meet objectives.
• Assures day-to-day administration of employee and Company records.
• Drives overall fabrication marketing strategy for the organization and is responsible for identifying and capitalizing on new opportunities for expanding regional services.
• Utilizes communication skills appropriate to the environment, resulting in effective interactions with internal and external stakeholders.
• Estimating the cost of labor and materials needed for each project, then submitting this information to upper management for approval.
• Reviewing blueprints and other design documents to ensure that they are adequate for fabricating the product.
• Coordinating with vendors to ensure that they have the materials needed for their portion of the project.
• Creating designs for new products or processes that require fabrication.
• Maintaining communication with clients during each phase of the project to ensure that they are satisfied with the progress.
• Participating in any necessary training or certification programs to keep up with changes in technology within the industry.
• Review the project in-depth to schedule deliverables and estimate costs.
• Oversee all onsite and offsite constructions to monitor compliance with building and safety regulations.
• Collaborate with architects, engineers, and other specialists; hire full-time and part-time subcontractors
and laborers and coordinate their schedules when required.
• Conduct and document quality assurance and safety inspections throughout the construction process,
• Ensuring that the work environment is acceptable and that tools and equipment are in good working condition.
• Respond efficiently and effectively to work delays, emergencies, and other project disruptions.
• Select tools, materials and equipment and track inventory. Prepare and manage estimates, budgets, timetables, and resources.
• Review the work progress on daily basis and respond effectively with any downtime, delay bottlenecks.
• Negotiate terms of agreements, draft contracts and obtain permits and licenses.
• Prepare internal and external reports pertaining to job status.
• Oversee the Fabrication process, drawing up a production schedule.
• Draft a timescale for the job, estimate costs and set the quality standards
• Decide what resources are required and ensure that the production is cost effective.
• Responsible for the selection and maintenance of equipment.
• Monitor product standards and implement quality-control program's.
• Designing and developing prototypes of new products based on customer specifications.
• Creating engineering drawings that show how a product will be manufactured.
• Developing plans for building prototypes that can be used to test new designs before they are mass produced
• Coordinating with vendors to ensure that they have the materials needed for their portion of the project.
• Maintaining communication with clients during each phase of the project to ensure that they are satisfied with the progress.
• Creating the bill of material, List of out sourcing required and review the vendor's technical proposals and follow up delivery times to insure that all resources required available on the required times as production plan required
• Review of design/shop drawings (IFR/External), create Bill Of Materials (BOM) and issue for fabrication (either internally or external) and do our preventive actions.
• create and initiate our quarter master plane, weekly production schedule, review and discuss daily productivity and make reports to my manager
• Develops manufacturing process by designing and modifying equipment (existing/new) for fabricating, assembling, and installing components.
• Prepares weekly/monthly fabrication reports by collecting, analyzing and summarizing information and trends.
• Keeps tools and equipment at optimum operational level by coordinating maintenance and repair services; following manufacturer's instructions.
• Keep daily records of all steel workshop personnel/activities.
• Provides engineering information by answering questions and requests related to different Egyptian and international codes and common fabrication practices.
• Completes projects by training and guiding steel workshop technicians (foreman, welders…..) and issue of Key Performance Indicator (KPI) on regular basis.
• Responsible for improving assembly line balance.
• measuring and analysis for all KPIs for assembly activities.
• Responsible for 46 assembly labors.
• Register materials, issue of Purchase Orders (PO) and create job orders in ERP system (orecal) complete with Bill Of Materials (BOM), Operations (cutting and galvanization) and estimated man hours.
• Responsible for achieving my monthly plan.
• Responsible for collecting all data about assembly parts and discuss all quality issues and make sure that it will never happen again.
• Responsible for continues improvements in (5S), (7Waste), and all the other lean manufacturing tools.
• Day to day monitoring and reporting of production activities and problems (KPI and Downtime).
• Perform other duties as required to support the activities and initiatives of the company.
Responsible for the deployment and operations of production (25 welders and 10 assistance and 2 material handling and 1 supervisor)
• Day to day monitoring and reporting of production activities and problems (KPI and Downtime)
• Responsible for production schedule and meet production deadlines
• Ensures efficient utilization and optimization of facility equipment
• Control production materials and minimize waste and losses
• Review the product flow and suggest quality improvement actions
• Product development and development of production processes
• Troubles shoot operational problems and take corrective actions
• Manage manpower and ensure labor utilization
• Keep and maintain contact between technical and manufacturing units
• Provide technical advices and find solutions in production areas.
• Provide and request training for production staff
• Responsible for the implementation of QSB for GM Genral Motors
• Responsible for product quality and specifications; On the line quality mentoring and inspection
• Reporting quality issues related to material and production process
• Supervising the finished good customer inspection before dispatching
• Maintain documentation
• Perform other duties as required to support the activities and initiatives of the company