Process & Quality Manager
EBA, MG vehicles, SAIC motors agent in Egypt
Total years of experience :20 years, 2 Months
1- Build Vehicle localization project plan, develop localized parts, select suppliers for localizing parts.
2- Generate Localization Process, Forms in Cooperation with Other departments.
3- Drive technical and financial negations with Suppliers.
4- Approve final quotations and technical offer.
5- Manage the Sampling phase and OTS parts including all APQP activities, PPAP documents and durability tests.
6- Manage the suppliers performance and quality claims between suppliers and Assembly plant.
6- Ensure continuous improvement activities is being carried by Suppliers and reflected over monthly performance reports.
Direct, Manage and lead the Q.C stall engaged in Inspection and testing activities.
•Set up Quality control objectives on annual bases.
•Interpret quality control philosophy and concept of product quality to key personnel in the organization.
• Interact with suppliers to improve their performance and to be sure of their supply conformity.
• Lead and divest applying the statistical tools for analysing product related inspection and / or testing data
• Establish a complete and detailed Quality Control plan for all products.
•Coordinate with production manager and other interested parties to prevent or minimize the cause of product defect.
•Create, document, maintain and implement the inspection and or test criteria.
•Oversee and supervise all inspection and test activities and related activities throughout production cycle.
•Direct & Manage, Supervise all laboratories activities including inspections, Testing, Design Validation, Calibration, and Test Methods & Infrastructure.
• Implement the requirement of quality management system ISO 9001-2008 and model of excellence requirement. and implement the requirement of the environmental management system ISO 14001-2004 or equivalent
- Current projects:
1- Supplier development program "Developing GM Suppliers in Egypt for QSB & SFE programs" 20 Suppliers Phase 3
- QSB Trainer.
- Qualifying Styrofoam for SFE.
- Completed projects:
1- Supplier development program "Developing GM Suppliers in Egypt for QSB & SFE programs" 19 Suppliers Phase 2
- Conduct P-FMEA basic training for the following companies (Idaco for wiring harnesses, Alex for metal and rubber automotive parts, Abu el Yazid for mufflers, Fimco for painted plastic parts, AKL for automotive parts, Industrial control for metal parts)
- Conduct Line balancing (One piece flow) training for the following companies (MCV, commercial, Alex)
- Training and implementing QSB at Idaco wiring.
- Training and implementing SFE at Alex for metal and rubber.
- Implement One piece flow in Welding area at Alex (improve productivity by more than 50%)
- Create a weekly scheduling for presses department at Alex.
2- Preparing Anglo textile company (British company making fabrics of seats and doors for Toyota) for their ISO TS certificate "Now ISO TS Certified"
3- GM Good receiving Warehouse Manager for optimizing the goods receiving process in the warehouse and apply 100% inspection for all received parts before delivery to GM.
• Handling of customer concerns & respond through 8D's
• Raise QPR to suppliers for non conforming material.
• SQA activities (NPI's & MCS's) Prepare PPAP's
• Maintain & improve the quality targets (PPM, Scrap, Rework, ..)
• Continuous Improvement activities in plant.
• Adopting of Lean manufacturing principles in plant
• Promote the awareness of quality & improve qualifications / Authorities of employees.
• Participate in Six Sigma projects in the organization.
• Adhere to Quality standards; TS16949, FORD Q1, ISO 14001
• Adhere to Safety, Health and Environmental System
• Issuing / Reviewing control plans in line with NPI / MCS.
• Issuing / Reviewing PFMEA in line with NPI / MCS.
- plans, manage and follow up different related processes in own area
- plan, manage and monitor different shop floor activities
- carry over QDC and QRQE activities
- conduct process sheet and layout studies
- develop and ensure proper understanding and implementation of standard operation sheets from the shop floor employees
- develop manpower studies and plans
- develop new material studies
- follow up and control material usage
- report, spot and recommend solutions for problems and defects
- Chairman of QRQE meeting
- Full management of Final Repair Area
the preparation of Quality management systems training and technicality such as ISO ( Quality -Enviroment), HACCP, OHSAS, CE Mark, SPC, ..etc
beside Planning, Documenting, Implementing and Auditing of the A/M systems
i have taken the following courses:
1- Internal Auditor of ISO 9001
2- Internal Auditor of ISO 14001
3- Internal Auditor of HACCP
training on the installiing of air conditions
spilit, window
training on the action through the production and assembly line
on going diploma of Lean Six Sigma BB from ASI
Certified as a Manager of Quality/Organizational Excellence from ASI (American Society for Quality) on October 2010