Ahmed Mahrous kotit, Senior Process Plant  Operator

Ahmed Mahrous kotit

Senior Process Plant Operator

Alexandria fertilizers company (Alex Fert )

Location
Egypt
Education
Bachelor's degree, Bachelor of Quality Control
Experience
15 years, 6 Months

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Work Experience

Total years of experience :15 years, 6 Months

Senior Process Plant Operator at Alexandria fertilizers company (Alex Fert )
  • Egypt - Alexandria
  • My current job since November 2008

More than 14 years strong experience in the Oil & Gas, Fertilizers, Petrochemical, Manufacturing, Power Plants, Refrigeration, Distillation, Gas Processing, Ammonia Operation, Process plant, Natural Gas Processing, Petroleum oils, Distillation Towers, Hydrogen Processing unit, Supervision, Operation Specialist, Implementation, Monitoring, Console Operation .
Plant Maintenance, Thermodynamics, Mechanical engineering, Commissioning, Oiling, Lubricating, Chemical reactions and equations, Panel Operation, Preventive Maintenance, Pre-commissioning, Fluid Mechanics.
Process Engineering, Chemical Engineering, Process Optimization, Process Control, Process Simulation, PLC
Piping and Instrumentation Drawing (P&ID), P&L Analysis, DCS Control Room, Plant Operations, Process Simulation, Root Cause Analysis, Gas Compressors, Steam Turbines, CO2 Removal, Reformer and Furnaces, Air Compressors, dryers, Valves, Traps, Steam Boilers, Heat Exchangers, chllers, Gas tanks and chemical storage, Commissioning and follow-up and coordination, Reactors.
HAZOP, Process Safety, Instrumentation, EHS, Industrial and safety risks, Occupational Health

DCS Control Room Operator at Alexandria fertilizers company (Alex fert )
  • Egypt - Alexandria
  • November 2015 to November 2016

• Operate, monitor, control and stop all Gas Compressor House-plant, multi-stage Centrifugal compressors
(low - high) pressure such as Natural Gas Compressor, Ammonia refrigeration compressors, Synthesis Gas
Compressor, Co2 Gas Compressor, processes Air Compressor, Air compressor system, Power Generator Unit.

Compressor Process Operator at Alexandria Fertilizers Company (ALEX FERT )
  • Egypt - Alexandria
  • November 2011 to November 2015

• Operate, control, follow-up, monitor and isolate the processing of pre-operation and isolating Emergency
Stop all steam Turbines, high-pressure, medium and low pressure.

• Work on Operate, configure, control, follow-up, monitor and isolate the processing of pre-operation of the turbines, compressors, pumps, reactors, generators, pumps, reactors, motors, valves, heat exchangers, condensers, fans, fins, filters and separators, heaters and dryers tube, furnaces, boilers, oils, Storage tanks.

• Experience in Refrigeration NH3 unit, ammonia storage tank, N2 nitrogen storage tank, OIL tank unit.

• Work in distillation units, H2-recovery unit, NH3 recovery unit, desulphurization unit, and CO2 removal unit.


• Operation of cooling units (Oil cooling, water cooling, gas cooling ) and OIL unit (lube oil - control oil- seal
oil) and Steam (seal-steam -seal-air) condenser, steam ejector

• Note any abnormalities observed temperatures vibrations and noise abnormal unusual pressure, gas leakage
or oil or water or petrochemicals, writing articles and sending reports to report any anomaly or defect.

• Constantly monitor plant operating conditions to ensure a quick resolution of operational conditions are
abnormal. Assess the root causes and remedial actions and engage with colleagues and supervisor Shift
director and assistant director of operations.

• Good coordination with the operation and maintenance staff to ensure proper implementation of the Action.

• Note any abnormalities observed temperatures vibrations and noise abnormal unusual pressure, gas leakage
or oil or water or petrochemicals, writing articles and sending reports to report any anomaly or defect.

- operation and control of all types of Gas compressors: H2, N2, CO2, NH3, AIR, Natural Gas, Gas processes (centrifugal compressors, screw compressors, reciprocating compressors, axial compressors, sliding van compressors, lobed compressors, blower) under all operating conditions with all kinds of dangerous gases, as well as all kinds of Steam Turbine, and Power Plant, installation, commissioning, and combating plant diseases, and emergency stop and isolate and follow-up maintenance work and start the ammonia plant procedures, and turn on and off, and good experience in supervision and follow-up and monitoring, operation and stop compressors plant steam turbine towers, distillation to separate ammonia and hydrogen and CO2, and the reactor desulphurization, good experience in operation of cooling units (Oil cooling, water cooling, gas cooling), and experience in the management and operation of power generator 15 MW and good experience in units of petroleum oils lubrication and cooling, Good experience in pumps, reactors, generators, pumps, reactors, motors, valves, heat exchangers, condensers, fans, fins, filters and separators, heaters and dryers tube, furnaces, boilers, oils, Gas tanks and chemical storage.

Ammonia Field Operator at Alexandria fertilizers company ( Alex Fert )
  • Egypt - Alexandria
  • November 2008 to November 2011

More than 8 years strong experience in the production of ammonia and chemical plant operator and the operations of the field, and from the control room DCS, I have a Strong experience in the operation and control of all types of Gas compressors: H2, N2, CO2, NH3, AIR, Natural Gas, Gas processes (centrifugal compressors, screw compressors, reciprocating compressors, axial compressors, sliding van compressors, lobed compressors, blower) under all operating conditions with all kinds of dangerous gases, as well as all kinds of Steam Turbine, and Power Plant, installation, commissioning, and combating plant diseases, and emergency stop and isolate and follow-up maintenance work and start the ammonia plant procedures, and turn on and off, and good experience in supervision and follow-up and monitoring, operation and stop compressors plant steam turbine towers, distillation to separate ammonia and hydrogen and CO2, and the reactor desulphurization, good experience in operation of cooling units (Oil cooling, water cooling, gas cooling), and experience in the management and operation of power generator 15 MW and good experience in units of petroleum oils lubrication and cooling, Good experience in pumps, reactors, generators, pumps, reactors, motors, valves, heat exchangers, condensers, fans, fins, filters and separators, heaters and dryers tube, furnaces, boilers, oils, Gas tanks and chemical storage.

Education

Bachelor's degree, Bachelor of Quality Control
  • at ALEXANDRIA UNIVERSITY , Workers University (College) - Gamaa-Omalia
  • September 2007

They study scientific subjects(Electrical - engineering and measurement - IT - networks and transport - physics, computer - control - Industrial assays systems - Production - Control Systems in Quality - Industry Technology - Census heavy industrial equipment - machines mechanics - ENGLISH - having systems - Environment - Occupational Safety and Health) workshops and laboratories for each project and field visits to several companies and factories

Diploma, Industrial Technical Diploma above average
  • at Alexandria University, Workers University (College) - Gamaa-Omalia
  • September 2004

Study Electrical Engineering and IT industry, production, and quality systems, refrigeration and air conditioning equipment and machinery, Computer and industrial safety

High school or equivalent, Industrial Technician Diploma 3 years
  • at IDCO Industrial Secondary School (Technical School)
  • September 1999

Study cooling technology and air-conditioning compressors and motors and machinery

Specialties & Skills

Plant Operations
Steam Turbines
Field Work
Compressor
Gas Processing, Ammonia Operation, Process plant, Natural Gas Processing, Petroleum oils
Console Operation . Plant Maintenance ,Thermodynamics, Mechanical engineering
Distillation Towers, Hydrogen Processing unit, Supervision, Operation Specialist, Implementation,
Plant Operations, Process Simulation, Root Cause Analysis, Gas Compressors, Steam Turbines,DCS
commissioning, Oiling, Lubricating, Chemical reactions and equations, Panel Operation
Training new staff
note any abnormalities observed in processes
track the maintenance
turn on and off the plant
Piping and Instrumentation Drawing (P&ID), P&L Analysis, DCS Control Room, monitoring
Good analysis to resolve problems and breakdowns
operations monitoring implementation commissioning plant control room Operating and control
Oil & Gas, Fertilizers, Petrochemical, Manufacturing, Power Plants, Refrigeration, Distillation
CO2 Removal, Reformer and Furnaces, Air Compressors, dryers, Valves, Traps, Steam Boilers, Heat Exch
HAZOP, Process Safety, Instrumentation, EHS, Industrial and safety risks, Occupational Health
AMMONIA

Languages

Arabic
Expert
English
Intermediate

Training and Certifications

English Courses (Training)
Training Institute:
berlitz english
Date Attended:
April 2013
Duration:
120 hours
Heat Exchanger (Training)
Training Institute:
Alexandria fertilizers company
Date Attended:
March 2010
Duration:
30 hours
Steam Turbine Courses (Training)
Training Institute:
Alexandria fertilizers company
Software and Hardware computer Course (Training)
Training Institute:
ALEXANDRIA UNIVERSITY
Date Attended:
May 2004
COMPRESSORS (Training)
Training Institute:
ALEX FERT
Date Attended:
December 0008

Hobbies

  • Reading - Education - Sports