Project Engineering Manager & Deputy Project Manager
1.2 B$ Phosphoric & Sulphuric Acids Mega Project in Egypt (WAPHCO)
مجموع سنوات الخبرة :21 years, 1 أشهر
Licensors: Prayon Technologies, K-Technologies, and Metso:Outotec
Basic Engineering: ThyssenKrupp & FLUOR
PMC: SOFRECO
EPC: CSCEC & Wengfu
SCOPE OF ACTIVITIES:
• Managing the detailed engineering works as well as the engineering for the construction for the project including all process units, storage, utilities, off plot facilities, off-sites, and pipelines.
• Coordinating the review process by PMC, PMT and reviewing and approving engineering work and drawings by the EPC contractors to assure compliance with project specifications and contract requirements.
• Managing engineering work for OWNER responsibilities such as roads, tie-ins, electric grid connection etc. to insure that the designs are integrated with the plant design.
• Developing and managing of project controls to track the project budget and schedule in coordination with the Project Controls Manager.
• Assisting with development and implementation of operator training plans and plant startup plans.
• Review and approve all contractor and sub-contractor’s designs and drawings to assure compliance with project specifications and contract requirements in collaboration with the PMC and PMT.
• Develop and implement a plant information management system.
• Ensure HAZID and HAZOP’s are completed and recommendations are implemented.
• Identify problems, develop action plans, and take necessary action to ensure engineering work is completed correctly and on time.
• Ensure that design includes necessary safety features including safety shutdowns, SIL ratings, relief system designs, etc.
• Work closely with the Project Controls Manager and EPC contractor to ensure a robust, reliable control system.
• Ensure that necessary spare parts are identified and are on hand for plant start up in coordination with the Commissioning and Start up Manager.
• Manage the project risk management plan and ensure implementation with respect to the Engineering works.
• Ensure constructability review is provided in the design in consultation with the Construction Superintendents.
• Assure that contractor design will meet capacity and efficiency requirements.
• Develop project controls system to track and report project costs.
• Review and approve contractor invoices.
• Assure that contractor design meets environmental and safety requirements.
• Work with the Project Control Manager to develop and maintain project schedule, project control scheme and progress monitoring (CPM) scheme.
• Work closely with EPC contractor’s engineers to manage design work.
• Work closely with the PMC to coordinate the review process of the Engineering works.
• Provide written and verbal reports on engineering activities to the Project Manager and others as required.
Engineering - Procurement - Construction (EPC)
SCOPE OF ACTIVITIES:
• Prepare and review ITB (Invitation to Bid) documents submitted in the proposals stage.
• Prepare and review contract requirements for project execution.
• Verify scope of work, budgeted man hours, budgeted quantities, list of deliverables, and project specifications for execution of the work.
• Coordinate with projects and planning departments on schedule related issues.
• Identify equipment parameters including equipment sizing, controls, power supply, material of construction, pressure requirements, utility requirements, limitations of operating environment and other parameters.
• Prepare of Equipment Data Sheets, and technical Specifications for Enquiry.
• Technical comparison and evaluation of bids for compliance with requisition and applicable standards.
• Prepare of Equipment purchase order.
• Review vendor drawings and documents; ensure vendor documents meet with order specifications and applicable codes.
• Co-ordination of interfaces with other engineering disciplines
• Interface and regularly meet with client and vendor representatives, conduct internal staff meetings, ensure the progress of project in accordance to schedule, allotted man hours and budgeted costs.
• Monitor vendor manufacturing progress to insure equipment delivery as per schedule.
• Attend performance acceptance tests on all different types of rotating equipment.
• Interface and provide clarification, guidance and technical support to construction sites and commissioning engineers, provide startup assistance as required.
• Provide operations with engineering support to troubleshooting all rotating equipment problems, detailed analysis and recommendation to these problems.
• Work with vendor technical representatives to resolve equipment technical problems.
• Participate in HAZOP meeting with the client, third parties and representatives of other engineering disciplines.
• Ensure strict compliance with Company’s ISO Quality procedures.
• Provide mentoring and transfer knowledge, skills and experience to young engineers.
PROJECTS
•Egyptian Fertilizers (Ain Sukhna, Egypt).
Revamp of Urea plant, and a new UAN plant.
•Ma'aden Ammonia Project (Saudi Arabia)
Largest Ammonia Plant of the world commissioned (3300 t/d)
•AlexFert (Alexandria, Egypt)
A new ammonium sulphate plant
•CF Industries (Donaldsonville, Louisiana, USA)
An ammonia plant with a capacity of (3300 t/d) of ammonia,
A nitric acid plant with a capacity of (1, 520 t/d) of nitric acid and a
UAN plant with a capacity of (4, 500 t/d) of UAN solution.
•CF Industries (Port Neal, Iowa, USA)
An ammonia plant with a capacity of (2200 t/d) of ammonia and a urea plant with a capacity of (3, 500 t/d) of urea, urea granulation unit with a capacity of (3, 500 t/d).
•VINACOMIN - MICCO (Thai Thuy, Thai Binh, Vietnam)
Nitric acid plant with a capacity of (500 t/d), and a
Ammonium nitrate plant (625 t/d) porous prill ammonium nitrate.
•Cargill - NVOC (Borg El Arab, Egypt)
Soybean crush plant additional line with a capacity of (3000 mt/d), and utilities.
•SIDPEC (Alexandria, Egypt)
Acid gas removal unit for ethylene plant with a capacity of (460, 000 MTPY)
• Egyptian Polypropylene Company - EPPC (Port said, Egypt)
Expansion for the Propane Dehydrogenation plant (PDH)
Basic and detail engineering of rotating equipment.
(Cryogenic pumps and propane screw compressor).
• Egyptian Petrochemicals Company - EPC (Amriya, Egypt)
A new 98, 900 MTPA ethylene dichloride (EDC) Cracking Unit and a new HCl Column System including Refrigeration Unit within the existing EDC/VCM facilities, also revamping of the existing Oxy-Chlorination and the existing VCM Distillation.
• HU-CHEMS (Yeosu, South Korea)
Nitric acid plant with a capacity of (1150 mt/d)
Construction, Commissioning, Operation.
• Perform operation activities according to standard operating procedures.
• Control of process parameters to ensure safe an efficient operation of all equipment in area of responsibility.
• Investigates possible areas of improvement or modification for enhancing plant performance.
• Ensures that all equipment (Gas turbines, Compressors, Expanders, Pumps, Motors, and Generators, etc.) operate within the set standards.
• Condition monitoring using Rotating Equipment Data Acquisition System supplied by Bently Nevada, to detect any fault, and correcting it.
• Following work permit system and ensures that all operation's and HSE requirements are met.
• Issuing of work orders, and supervision of required maintenance activities to ensure that maintenance jobs is done correctly and safely before permit closure.
• Perform mechanical and electrical isolation, and purging of equipment prior to starting any maintenance activities, and deisolation after job compellations according to standard operating procedures.
• Enforces and maintains operational safety and environmental standards.
• Ensures that all safety and firefighting equipment and tools are available in location, and in good condition.
• Reporting of accidents and incidents, and participating in its investigation, and analysis.
• Be prepared for using of safety and firefighting equipment when required, and be familiar with company's Emergency Response Plan.
• Help other team members in their areas of responsibility if required.
• Carries out on-the-job training for the new operation personnel.
• Collect reading of operating parameters and writing daily reports about conditions and activities at area of responsibility.
Early Detection of Rotating Equipment Faults. Neural network based automated machine learning predictive model for early detection of rotating equipment faults
Project Management Professional Program (PRMG)
Oil & Gas plants construction, operation, and maintenance
Graduation Project: Automation ‘Automatic Orienting System’
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