Ahmed Shafey, Senior Production Engineer

Ahmed Shafey

Senior Production Engineer

Middle East Glass Company

Location
Egypt
Education
Bachelor's degree, Mechanical Design and Production Engineering
Experience
16 years, 6 Months

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Work Experience

Total years of experience :16 years, 6 Months

Senior Production Engineer at Middle East Glass Company
  • Egypt - Cairo
  • My current job since November 2011

•Managing a team of 4 engineers, 5 foremen, and 30 workers
•Evaluate and improve on processes in manufacturing systems
•Maintain reliable and safe manufacturing systems while improving production rates, efficiencies, yields, costs and changeovers
•Promote and maintain a safe work environment by complying with OSHA standards.
•Improve process capability and production volume while maintaining and improving quality standards
•Provide suggestions during incident investigations
•Ensure projects are completed on time
•Ensure financial budgets are followed
•Research and purchase new manufacturing technology

Project Engineer at Middle East Glass CO.,and Techpack ( South Korea)
  • Egypt - Cairo
  • April 2014 to June 2014

Cooperation project with Techpack Company; manufacturing new products using narrow neck technique and elimination of wastes using LEAN tools.

Shift Production Engineer at Middle East Glass Manufacturing Company
  • Egypt - Cairo
  • September 2008 to September 2011

• Weekly Rotating shifts (day, afternoon and night; up to 9hrs/day)
• Ensure meeting high quality standards throughout the production line.
• Perform engineering analysis to reduce downtime and outages.
• Develop best practices to improve production capacity, quality and reliability.
• Investigate problems, analyze root causes and derive resolutions
• Identify unsafe operations and practices and report the same to Manager immediately.
• Evaluate current production activities and make recommendations for improvements.

Project Engineer at MEG, ISMAINTENACE (England), Emhart Glass (Sweden), SORG ( Germany)
  • Egypt - Cairo
  • May 2009 to August 2009

Cooperation project for the expansion of Middle East Glass CO. ( MEG).
From the Batch house to Stores (End of the Plant)
• Working on the Extension of the Forming area (Hot End area) from 2 IS machines to 3 IS machines and building the area again with complete new utilities.
• Working on the rebuild of the new Furnace with higher capacity.

Sales representative at Zone Company
  • Egypt - Cairo
  • October 2007 to August 2008

• Presenting and promoting for Power-Plate machines with effective sharing in sales plan creation for the incoming seasons.
• Maintaining a high level of customer satisfaction (in services, products, and offers), holding and following up deals with clients.

Education

Bachelor's degree, Mechanical Design and Production Engineering
  • at Faculty of Engineering , Cairo University
  • June 2007

Graduation Project: CNC Robotics Machine¬ - Grade: Excellent

Specialties & Skills

Manufacturing Engineering
Six Sigma
Manufacturing Operations Management
Line Production
Production Efficiency
Communication Skills, Problem Solving and Decision Making,
Microsoft Office (Word, Excel,Power Point and Outlook),
communication skills and ability to work under pressure
Minitab (statistical software)
Technical Leadership
Auto Cad (2D)
Pro-engineering
Solidworks

Languages

Arabic
Native Speaker
English
Expert
German
Intermediate
French
Beginner

Memberships

Resal Organization
  • volunteer in collecting clothes for the needy
  • May 2011
College of Cambridge student`s council.
  • Exhibit the professional standard required for membership in college of Cambridge student`s council
  • June 2013

Training and Certifications

Business Administration, Management and Operations (open education) University of Pennsylvania - (Certificate)
Date Attended:
April 2016
Total Quality Management ,Project Management ,Effective business writing (Certificate)
Date Attended:
September 2009
Quality engineering , American University in Cairo (Certificate)
Date Attended:
January 2009
• Project planning and control techniques ,The American University In Cairo (AUC) (Certificate)
Date Attended:
January 2009
Glass Container Designs (Training)
Training Institute:
American Glass Research AGR
Date Attended:
May 2015
AIS Machine ( Flexis) (Training)
Training Institute:
Emhart Glass a Bucher Company, Sundsvall, Sweden
Date Attended:
June 2012
Duration:
40 hours
Process Improvement , University of Illinois at Urbana-Champaign USA (Certificate)
Date Attended:
March 2016
Communication Skills, LOGIC Centre for management consulting, Cairo, Egypt. (Certificate)
Date Attended:
May 2009

Hobbies

  • Swimming, Football, Walking, Traveling, Reading and playing tennis.