Project Coordinator Engineer
Ingerem India
Total years of experience :20 years, 10 Months
Responsible for documentation control, planning, scheduling and reviewing the technical documents produced for clients in chemical and oil and gas industries.
Started a business providing water treatment solutions
for Adwan Chemicals, Mostaganem, Algeria at their Chlorine plant. Involved in the erection and commissioning and operation of the plant.
RESPONSIBILITIES
The plant consists of the following units:
Bipolar membrane cell electrolyzers, hydrochloric acid, Sodium Hypochlorite, Chlorine liquefaction, FeCl3, caustic concentration, brine plant and cation exchange unit. Utilities like RO unit, cooling water, steam, nitrogen plant, DM water, and instrument and padding air. The plant is operated by DCS from Yokogawa (Centum VP).
Checking of equipment and piping erection as per P&ID and isometric. Performed pre-commissioning activities like pressure testing of lines, loop test, DCS graphics and interlock review, water circulation of brine system to check for integrity of equipment and piping. Working closely with the project & construction groups for punch listing, system walkthroughs, handover and acceptance of systems. Supervised the installation of packings and filters in columns, filling resin in ion exchange unit. Lead the team in membraning and assembling the electrolysers.
Responsible for training the local engineers and operators, in charge of duties which includes monitoring and running the plant at its optimum, troubleshooting, compiling daily, monthly production reports, efficiency calculations, preparing and updating SOP, check lists for start up and shut down of equipment, production planning to meet production targets. Responsible for cell maintenance. Planning and scheduling of shutdowns and maintenance activities. Has independently managed the membraning and assembly of the electrolysers. Involved in making of management of change (MOC), HAZOP analysis. Liaison with technology supplier regarding performance of membranes and electrodes and instruct implementation in plant.
Worked at Cee Jee Lubricants as head of production from
This is the only company in the Middle East manufacturing high density polyurethane cold shoe pipe supports for pipelines transporting cryogenic liquids with technical assistance from Nichias Corp. Japan. The company has an ISO 9001:2000 certification. The company has executed orders for RAS Gas, Al Khaleej gas project, Qatar gas.RESPONSIBILITIES I was responsible for the day to day control of the workshop and maintaining the quality of services and product.Making monthly production plan and scheduling the production.Holding production meeting.Monitoring the performance of individuals to ensure that correct production methods are adhered to.Ensuring that the quality standards are met as per the required specifications.Maintaining the safety of workmen in the shop floor.Reporting to the General Manager the performance of the production, status of ongoing projects and shop load.Identifying non-conformances and initiating corrective and preventive actions.Maintain and dispose records associated with the production.Conducting education, training, and skill to supervisors, foreman and workers.
Worked at Cee Jee Lubricants as head of production
The company is the pioneer of chlor- alkali industry in the state of Kerala manufacturing caustic soda, hydrochloric acid, liquid chlorine, sodium hypochlorite and calcium bleach. RESPONSIBILITIESWorked in the operations department of its 125 TPD (AGC) ion exchange membrane cell plant.Responsible for the production of the assigned plant in shifts.Took appropriate actions during emergency shutdowns to ensure the safety of the plant and the environment.Participated in the start up, continuous operation and shut down of the IM plant, acid plant, hypochlorite unit and liquefaction plant.Analyzed the hourly test reports and the report of any abnormal conditions by the shift in charge and made necessary adjustments in the process like varying the load to the rectifiers, adjustment of flow rates, pH, temperature, decided on recycle ratio of depleted brine to maintain normal production.Supervised the working of 5 MGD water treatment plant, DM water unit and flaking unit.Experienced in the working of pumps, air compressors, chlorine compressors and freon compressors (screw type), liquefier, heat exchangers, cooling towers, evaporators.Manned the control room
The company is in the field of manufacture of oleoresins and spice extracts