Ahmed Tawfik, QA / QC Leader

Ahmed Tawfik

QA / QC Leader

Savola Group

Location
Egypt - Cairo
Education
Bachelor's degree, Good
Experience
16 years, 3 Months

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Work Experience

Total years of experience :16 years, 3 Months

QA / QC Leader at Savola Group
  • Egypt - Suez
  • November 2007 to March 2016

Responsibilities:
1. Internal Audit
2. Continuous improvement
3. Food Safety
• Control system of good manufacturing practices, which include - personal practices. - Guidance on the instructions of health and production.
• Special health requirements of the building and facilities.
• Storage requirements
• Monitoring of critical control points
• Control the working environment.
• Supervision of the health situation and tools.
• Follow-up of standard operating procedures for the clean and cleansing
• Control means and the effectiveness of cleaning and disinfection of machines and tools and the hands of workers
• Organizing training courses on operating package for cleaner and clean up a site and working a regular basis. .
4. Following up and arranging the monthly report of Quality Department Head
5. Checking and approving the inspector's schedule.
6. Following up on internal rejections and complaints.
7. Performing random inspection on the floor
8. Receiving outside approvals.
9. Double checking Packaging Material inspections
10. Attending machine trials and making a report once the trial is finished
11 Following up on internal rejections and complaints.
12 Performing random inspection on the floor
13 Receiving outside approvals.
14. Double checking Packaging Material inspections
15. Attending machine trials and making a report once the trial is finished
16 Work reports daily, weekly and monthly
17. Responsibility for holding or releasing packing material & finished product
18. Customers return inspection and analysis
19. Internal customer return Inspection and analysis
Control of customer special release quantity and specification .20
21. Data analysis (Defect, Non Conformance, Product Scrap, External, Internal Return and GMP audit by statistical process control (SPC) system to reach to the root cause by many methods e.g. problem solving steps (5Why), brain storming, fish bone, small & deep kizen
22. Supplier evaluation
23. Team member of TPM project application in Unilever Mashreq
24. Team member of BRC project create and application in Savola and Unilever Mashreq
25. Team member of (5 S) project create and application in Savola
26. Team member of (TQM) project create and application in Savola.

Quality Control Specilist at Unilever
  • Egypt - Cairo
  • January 2000 to November 2007

Packaging material
- Making the adjustment and the required changes on packing materials according to marketing changes.
- Attending print proofs of packing materials new designs to check text, dimension and limiting the degree of colors (Darker/standard/lighter) with marketing and their signature.
- Making tests on all packing materials and check it with maintenance on the machines.
- Contacting with supplier in case of receiving the shipments of packing materials with defects
- Contacting with suppliers to change the designs or dimensions according to Mother Company and marketing and sales requirements and any changes in the product.
- Receiving, checking design specs CD’s for the new products with approval form, department
- Contacting with related departments as purchasing and planning for modifications and defects of packing materials with machines by forms.
- Communicating with production and maintenance for non-compliance of packing materials with machines by forms
- Receiving packing materials and writing the reports and mentioning the defects found
- Inserting the data of the reports in the entry control table.
- Following up old and new designs in production area and warehouse to carry out FIFO system in coordination with planning and stock control department.
- Inspecting quarantine area of packing materials.

Education

Bachelor's degree, Good
  • at Special Studies Academy
  • June 2000

Quality Technology