ASSISTANT MANAGER WELDING
PABLA ENGINEERING AND WORKS ROPAR
Total years of experience :16 years, 10 Months
• Plan and evaluate new projects, consulting with project engineer.
• Review project specifications for welding process, base metals, filler metals, heat treatment, and NDE requirements; select appropriate WPS.
• Interpreting the RT & UT and understanding design drawings.
• Review order packages and advise the Project Manager of potential materials, welding, heat treatment, or NDE problems.
• Manage the overall design of process flow sheets, plant layouts, material handling systems, manpower requirements, equipment procurement and material utilization
• Monitoring and testing for corrosion
• Monitoring quality standards in manufacturing and finishing;
• Writing documents, manuals, metallurgical investigations, and reports in support of customer liaison
• Design and direct the testing of processing procedures.
• Determine causes of product failure and develop solutions.
• Directs and coordinates technical personnel in performing inspections to ensure works' compliance with established welding procedures.
• To oversee the work of welders and ensure that they.
• To conduct meetings regularly to update your team members on current work progress and potential problems.
• Develop and manage welding operations and work practices that maximize operational efficiencies.
• Improve plant operating performance; reduce waste and delays; promote cost reductions; and achieve a high level of operating efficiency
• Create and distribute monthly welding and quality reports to planning and billing deptt.
• Responsible for identifying new technologies and process improvements to reduce waste and enable future strategies
● Coordinate with the Pipe line Stringing team and ROW team (for the timely delivery of material to site. (After inspection and documentation of Incoming material).
● Co-ordinates with the client for the timely inspection of the various activities involved in pipe line
● Inspection of Incoming pipes with respective to test certificates, and necessary documents.
● Preparing Pipe book & Bar charts and DPR for the progress and updating.
● Witness welder performance qualification Test (WPQT) as per ASME SEC-IX and API-1104 and as well as WQT Record reviewing to see the actual tested and range qualified.
● Involved in welding of pipe line by using PWT technique (Automatic GMAW welding).
● Preparing Inspection and test plan (ITP) for different activities and submitting the same to client for approval.
● Preparing and maintaining the sequence of welding according to the site conditions .( As per the ROW clearance )
● Preparation of WPS, Qualification of welders, planning of welding sequence and Coordinating with NDT activities.
● Reviewing of NDT Reports like RT & UT.
● Preparing the documents for Auto welding & Manual welding, Trenching, Tie in, Field joints coating, Holiday testing, Hydrostatic testing, backfilling activities.
● Providing Technical leadership & strategic directions to the team members as per the requirements
● Preparing the schedules and maintaining the Calibration records for all the measuring equipment’s.
● Onsite Inspection of welding related activities (Fit up, Welding parameters, Weld Visual, Final dimensions after welding, consumable storage condition and baking records).
● Weld metal calculation, consumable planning & Consumable TC’s review.
● Coordinate with the Pipe line Stringing team and ROW team (for the timely delivery of material to site. (After inspection and documentation of Incoming material).
● Co-ordinates with the client for the timely inspection of the various activities involved in pipe line
● Inspection of Incoming pipes with respective to test certificates, and necessary documents.
● Prepared the supporting documents for the approval of ECA (Engineering Critical assessment) in comparison to API 1104 acceptance criteria, which helps to reduce the repair percentage of welds.
● Preparing Pipe book & Bar charts and DPR for the progress and updating.
● Witness welder performance qualification Test (WPQT) as per ASME SEC-IX and as well as WQT Record reviewing to see the actual tested and range qualified.
● Involved in welding of pipe line by using PWT technique (Automatic GMAW welding).
● Preparing Inspection and test plan (ITP) for different activities and submitting the same to client for approval.
● Preparing and maintaining the sequence of welding according to the site conditions .( As per the ROW clearance )
● Preparation of WPS, Qualification of welders, planning of welding sequence and Coordinating with NDT activities.
● Reviewing of NDT Reports like RT & UT.
● Preparing the documents for Auto welding & Manual welding, Trenching, Tie in, Field joints coating, Holiday testing, Hydrostatic testing, backfilling activities.
● Providing Technical leadership & strategic directions to the team members as per the requirements
● Preparing the schedules and maintaining the Calibration records for all the measuring equipment’s.
● Control of Welding consumable at fabrication yard and Inspection of incoming welding consumable as per Technical Annexure and Purchase order.
● Preparing the schedules and maintaining the Calibration records for all the measuring equipment’s
● Onsite Inspection of welding related activities (Fit up, Welding parameters, Weld Visual, Final dimensions after welding, consumable storage condition and baking records).
● Weld metal calculation, consumable planning & Consumable TC’s review.
● Implementation of New Welding processes and welding related development work
● Visual examination of all welds and carrying out proper NDT as per client approved NDT plan.
Weld visual inspection and Final dimensional Inspection of pipelines.
Various activities of Q.A/Q.C
NDT reports review like as LPT, RT & VT.
Co-ordination with Client for various stages of inspection E.I.L & Bridge & Roof.
Monitoring welder’s continuity record and Performance.
Maintaining the records of electrode Consumables.
Welding inspection as per welding schedule of structure and piping.
Maintaining & Updating WPS/PQR
Welder’s Qualification.
Weld visual inspection and Final dimensional Inspection of pipelines.
Various activities of Q.A/Q.C
NDT reports review like as LPT, RT & VT.
Co-ordination with Client for various stages of inspection E.I.L & Bridge & Roof.
Monitoring welder’s continuity record and Performance.
Maintaining the records of electrode Consumables.
Welding inspection as per welding schedule of structure and piping.
Maintaining & Updating WPS/PQR
Welder’s Qualification
Preparation and Qualification of Welding Procedures.
Maintaining & Updating WPS/PQR.
Welder’s Qualification.
Preparing & Submission of QC procedures for Client approval.
Weld visual inspection and Final dimensional Inspection.
RT film review and NDT reports review like as RT, UT & LPT, VT.
To ensure that, the job is done as per the approved drawings and quality norms set by classification Societies like, IRS, BV, DNV etc.
Successfully working on ASME Section 5 & Section 9.
Deals with the preparation of WPS (Welding Procedure Specification).
Imparting Training for the Workers, Technicians and Supervisors in the field of Welding.
Co-ordination with Client for various stages of inspection
Monitoring welder’s continuity record and Performance.
Maintaining the records of electrode Consumables.
Welding inspection as per welding schedule of structure.
Did analysis on some key products.
Successfully operated R&D & Quality Assurance column for a period.
Visited all units of D&H at various locations, and was involved in giving some valuable suggestions.
Successfully completed a technical project. SSCC & HIC At high Temperature & pressures.
Successfully working on ASME Section 2 part C & Section 9. For making jobs.
Deals with the preparation of WPS (Welding Procedure Specification).
Check the quality of electrodes by performing various destructive and non destructive tests.
B.E MECHANICAL WITH SPECIALIZATION IN WELDING TECHNOLOGY