Asst. Manager- Production (Fabrication)
Kumar Metal Industries Pvt. Ltd.
Total years of experience :10 years, 11 Months
Involved in manufacturing of process equipment which is used in Oil Mills, Solvent Extraction and Edible Oil Refining Plants.
•Leading a Preparatory Dept. (PPS) with the fabrication of Solvent Extraction and Edible Oil Refining equipment's.
•Review Plate Cutting layout and issuing for cutting on CNC Cutting machine with maximum utilization of plate.
•Raw material (Plates) Scrap minimized by 7-8% resulting to increase in plate utilization.
•Off-cut Inventory minimized by 39.2% within a 3months, which is used in actual manufacturing.
•P-BOM generation, Project execution as per schedule and Ensuring On-Time-Delivery of project.
•Engaged in Re-Engineering projects.
•Also, Management given the new responsibility on Capex Development and Lean Manufacturing.
•Manage procurement of capex.
•Vendor development.
•Vendor relationship management and Evaluation.
•Process improvement through Six Sigma Methodology.
Act as Subject Matter Expert (SME) to Sales/Customer.
•Capacity utilization, Productivity improvement.
•Improvement in OEE (81%) and enhance timely deliveries.
•Multitasking and People management.
•Improved sales order OTD to 95%, work in cross functional teams & achieved 14% increase in plant efficiency by implementing lean techniques and maintenance cost reduction.
•Preparation of Standard Operating Procedure (SOP) for all manufacturing & utilities.
•Generation of Production sheet (Activity Chart), Weekly/Monthly production reports and preparation of BOM.
•Requisition for machine spares, consumables.
•ERP System (Tally) entries like Request RM-ITEM, Request RM-BOM, Stock Journal, PDN-SFG, PDN FG, Return to Store Etc.
Planned all manufacturing activities to meet the weekly targets as per schedule.
•Responsible for all fabrication activities & overall quality.
•Review Raw Material availability and follow up with Purchase dept., Store & vendors.
•Monitor critical activities based on the project schedule and advise project management.
•Monitor day to day work progress and prepare the weekly and monthly program and report.
•Incorporating any changes needed in Process plans, Drawings, preparing Rework Schemes in case of any deviation.
•Prepares monthly report reflecting work progress summary.
•Participate in project meetings and discussions with the Client as required.
•Performs other duties and responsibilities as may be assigned from time to time.
•Manufactured the process equipment like Heat Exchangers (Lp & Hp), Storage Tank, Slurry Heaters, Cycle Gas cooler, Secondary Reformer, Surface Condenser, Steam Drum, Syn. Loop Waste Heat Boiler etc. Employment Summary
