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Alaa A. Abdel Ghany Abdou, Quality Assurance Manager

Alaa A. Abdel Ghany Abdou

Quality Assurance Manager·GCPipes

Egypt

Doctorate, Statistical QC and QA

Work experience

Total years of experience: 22 years, 9 months

Quality Assurance Manager

March 2024 - Present

GCPipes

Cairo, Egypt

March 2024 - Present

Company industry:
Manufacturing
Job role:
Manufacturing

Quality Manager

August 2022 - February 2024

Hyma Plastic

Cairo, Egypt

August 2022 - February 2024

Company industry:
Manufacturing
Job role:
Quality Control

Total Quality Sector Manager (QHSE)/ SAP Admin

January 2018 - May 2022

Plasttec

Cairo, Egypt

January 2018 - May 2022

establish and Manage Quality system from process design to customer satisfaction

Company industry:
Manufacturing
Job role:
Manufacturing

Senior Management quality consultant

August 2016 - October 2021

Corporate Clinic

Cairo, Egypt

August 2016 - October 2021

Senior Management quality consultant

Company industry:
Business Consultancy Services
Job role:
Consulting

Total Quality Department Manager

June 2014 - May 2016

National Company For Packing Industries (NATPACK)

Cairo, Egypt

June 2014 - May 2016

- Manage all company-wide, quality policies, procedures, processes, programs, and practices.
- Manage Corporate strategy and controlling actual performance
- Assure the company of continuous conformance with appropriate standards and regulations.
- Ensure that the product provided is fit for purpose, is consistent and meets both external and internal requirements.

- Responsible for all quality operations throw manage the following departments:-
Strategy and Control performance
Quality Assurance
Quality Control
Internal process control
R&D
Continuous Improvement
Safety Dept

Company industry:
Industrial Production
Job role:
Management

Supply Chain Manager

August 2011 - July 2014

National Company For Packing Industries - NATPACK

Cairo, Egypt

August 2011 - July 2014

- Responsible for optimizing the whole life cycle of synchronize customer demands with company’s supply including:
• Forecasting customer needs.
• Preparing Master Production Schedule (MPS).
• Issuing Material Requirements Plan (MRP).
• Executing purchasing orders & job orders.
- throw manage the following departments
Production planning
Logistics, Warehouses
Local purchasing
Foreign purchasing
Material planning
Customer Service

Company industry:
Industrial Production
Job role:
Management

Quality Assurance / Continuous Improvement Manager

May 2008 - July 2011

National Company For Packing Industries - NATPACK

Cairo, Egypt

May 2008 - July 2011

Quality Assurance Duties
Corrective & preventive Actions
Control of Documents
System maintenance (ISO 9001 & ISO 14001 & OHSAS 18001)
internal Auditing
Continuous Improvement projects (Lean-SS-Kaizen-...etc.)
Customer Complaints
Data Analysis
Follow up and support Six sigma Projects & coordinate with symbios Consultants
...etc

Company industry:
Industrial Production
Job role:
Management

Assistance Planning Manager (Continuous Improvement Cordinator)

December 2005 - April 2008

NATPACK

Cairo, Egypt

December 2005 - April 2008

Production Planning Duties
Production Schedule
Follow up Production Plan & monthly Target
Coordinate with sales
manage Stocks
.......etc

Company industry:
Industrial Production
Job role:
Management

Quality control specialist

June 2003 - November 2005

NATPACK

Egypt

June 2003 - November 2005

Head shift quality control engineer
To manage and ensure effective regulation and compliance with Quality Management System.
Verifying the effectiveness of QMS through System / Process internal Quality Audit.
Assist Quality Control Manager in all facets of the quality program including corrective and preventive actions, control of non-conformance materials and production, document control, complaints and control of quality records.
Coordinate with production engineers SPC and process inspection requirements.
Responsible of problem solving process and quality improvement program.

Company industry:
Industrial Production
Job role:
Quality Control

Education

Cairo university

May 2024

May 2024

Doctorate, Statistical QC and QA

Egypt

Arab Academy For Science, Technology & Maritime Transport

May 2013

May 2013

Master's degree, Quality Managment

Egypt

GPA (point): 4 out of 5

GPA (point): 4 out of 5

Equivalent MBA from Supreme Council of Universities-Egypt Studied Courses In MQM Quality Assurance

(Symbios Consulting).in collaboration with Process Excellence Academy UK

June 2008

June 2008

Diploma, Lean Six Sigma Black Belt

Egypt

GPA (percentage): 92%

GPA (percentage): 92%

The training contents in details are as follows:- Block 1 (Team Accelerator): - Teams and Team working - Team Roles- Belbin - Goal Deployment and project selection - Managing Conflicts ( Conflict Inventory ) - Deployment Infrastructure and Role and Responsibilities - Belbin Inventory - Project Tracking- Gateways etc - Team Synergy Exercise ( Cave Rescue) - Project Dashboards - Developing Teamwork - Project Financial Appraisal - Understanding Style - Leading Change - Personal Development Planning - Giving and receiving feedback - Coaching Skills - Developing People - Culture and Politics - Influence & Power - Empowerment - Creative Problem Solving - ]Transactional Analysis - Brainstorming Affinity Diagrams and Pictorial approaches - Mentoring Skills - Consensus building techniques ( Highway Cod ) - Leadership styles - Reward and Recognitions Block 2: (Six Sigma DMAIC) - Minitab Graphical Analysis - Probability Distributions - Process mapping - Measurement system Analysis - Autocorrelation - Process Capability - Sigma Level - Intro. To Define - Voc - Data Collection Planning & Sampling - Control Charts - EWMA Charts - Techniques for dealing with short runs ( small batch sizes ) - Visualization Using Multi Vari Block 3: (Six Sigma DMAIC) - Confidence Intervals - Hypothesis Testing - Using ANOVA Analysis of Means - DOE - Correction Matrix and Regression - Response Surface Methods - FMEA - Factory Simulation - DFSS Overview Block 4: (Lean Manufacturing) - Value & Value Mapping - Pull Systems - TPM - Lean improvement Tools

faculty of science- Ain Shams univeristy

May 2002

May 2002

Bachelor's degree, Chemistry / Biology

Egypt

GPA (percentage): 65%

GPA (percentage): 65%

It was academic study based on Marine Biology, Chemistry, Physics, Mathematics, Statistics, Latin, Organic Chemistry, Physical Chemistry, Inorganic Chemistry,Lab management & Safety, Fermentation, Microbiology, Zoology And Botany.

Skills

MicroSoft Office/ MS Project

Expert

Supply Chain

Intermediate

Continuous Improvement

Expert

Lean Six Sigma

Expert

Quality Projects

Expert

Strategic Planning (Vision, Mission,Strategy Map, Balance Score Card, KPI's)

Intermediate

Quality Management

Expert

Quality Management

Expert

Quality Systems/ISO

Expert

Customer Complaints Management

Expert

Lean Six sigma Tools and projects

Expert

Customer Complaints Management

Expert

Use ERP System (Oracle)

Intermediate

SPC

Expert

Decision Making Teq.

Expert

Supply Chain

Expert

Quality Management

Expert

Quality

Expert

Quality Auditing

Expert

Minitab

Expert

MS Project

Intermediate

Quality Systems/ISO

Expert

Continuous Inprovement Projects

Expert

Intergrated Management System (QHSE / FSMS)

Intermediate

TPM

Intermediate

Training

Expert

Quality Systems/ISO

Expert

Problem Solving Teq.

Expert

Team Leadership

Expert

HSE management /Auditing

Expert

Manage by Set Objectives and KPI's to Measure Performance Day/Date , Day/Month and Day/Year

Expert

Production/Material Planning

Expert

Supplier Qualification / Development

Expert

Problem Solving Teq.

Expert

Plastics

Expert

cGMP

Intermediate

Lean Six Sigma

Expert

Continuous Improvement

Expert

Quality

Expert

Social profiles

Languages

English

Intermediate

Arabic

Native Speaker

Memberships

Egyptian Society For Quality

Member

March 2005

Eamar Bladna Asscaition

Co founder/Board

March 2013

Training and Certifications

Certifications
Green Belt Lean Six Sigma
Jan 2007
ICDL
Jan 2007

Training
Basic Managerial Skills
American Chamber
Jan 2013
certified trainer (Professional Trainer of Syndicate)
(G.S.T.H.D) النقابه العامه لمدربى التنميه البشريه
Feb 2012
Internal Audit of Integrate enviromental and safety management system
Egypt National Cleaner production Center (ENCPC) in Collaboration with United Nation Industrial Deve
Jan 2009
Lean Six sigma Black Belt
Symbios Consalting
Jun 2007

Hobbies and interests

Reading
Walking