Mechanical Maintenace superintendent
MaSa Services Company for Operation and Maintenance (MaSa)
Total years of experience :18 years, 11 Months
Collaborating with technical & reliability department to develop and implement strategies to improve the reliability and availability of mechanical systems.
Analyzing failure data & conducting root cause analyses to reduce the time between failure of equipment.
Working closely with operation along with technical & reliability department to develop and maintain an accurate inventory of assets.
Conducting risk assessments to identify potential failure modes and consequences of equipment failure.
Developing strategies to mitigate risks through proactive maintenance.
Implementing reliability-Centered Maintenance (RCM) methodologies to optimize maintenance strategies for mechanical assets.
Implement maintenance strategies, policies, and procedures to ensure the smooth operation of mechanical systems.
Supervise the creation of preventive & maintenance schedules, and identifying areas for improvement.
Ensure that repairs are completed in a timely manner to minimize production downtime.
Develop and manage the maintenance budget, forecasting, and expenditure control.
Optimize the allocation of resources, to ensure cost-effective maintenance activities.
Ensure that all maintenance activities comply with relevant safety regulations and standards.
Maintain accurate records of maintenance activities, including work orders, equipment history, and maintenance logs.
Generate reports on equipment performance, maintenance costs, and downtime analysis to track key performance indicators ( KPI )and identify improvement opportunities.
Identify opportunities for process optimization, reliability enhancement, and cost reduction.
Implement continuous improvement initiatives.
Provide training and development opportunities for maintenance staff to enhance their technical skills and knowledge.
Ensure that facilities are operating as operation standard procedure.
Lead and oversee the (planned/ emergency) shutdowns of facilities.
Ensure that the transfer of water is monitored for its quality.
Guarantee customer satisfaction.
Make sure that all maintenance tasks are carried out in accordance with HSE
procedures.
Ensure that the operation team adheres to the organization's vision by leading
them.
Coach and develop the operation teams.
Coordinate and exchange information with Human Capital Development
department regarding training programs.
Keep in touch with the HR department to discuss the status and issues.
Make sure that safety systems are in place and functional at the facility.
Make sure that the department adheres to safety requirements.
Organize the department's yearly budget.
Analyze financial data and identify areas of cost saving
Ensure that the department is operating efficiently in accordance with the
budget plan.
Balance and prioritize maintenance tasks according to the needs of
operations.
Minimize downtime by extending the lifespan of old equipment.
Ensure optimal equipment performance and meet maintenance demands by
allocating resources.
Formulating a project scope of work and evaluating the contractors.
Make a list and complete the registration process for the bill of materials
(BOM)
Provide technical solutions to the team as needed.
Analyze frequent failures by conducting RCA.
Ensuring that the teams are adequately trained and equipped to perform their
duties.
Ensure that all maintenance activities adhere to HSE protocol.
Keeping track of inventory and spare parts to make sure they are available
when needed.
Organizing maintenance activities through planning and scheduling.
Coordinated with planning and operations.
Creating maintenance budgets.
Monitoring expenses.
Discovering cost-saving opportunities.
Oversee the maintenance of mechanical and fabrication activities.
Keep track of the daily activities that have been planned.
Coordinate and communicate with other sections to keep track of ongoing jobs.
Control the inventory of materials and spare parts.
Discover and record the specifications of new spare parts in the SAP system.
Present a report to the head of the maintenance section detailing the activities.
Draft a project's scope of work and keep in contact with contractors until the project is finished.
Formulated a plan for planned activations.
Provide technical solutions as needed to mitigate the situation.
Improved the team's knowledge and skills.
Troubleshoot failure and solve equipment as per original equipment manufacturer (OEM).
Report finding during conducting preventive maintenance.
Mechanical engineer in technical support department (TSD)
Study & Analyze rising issues by facilities and provide engineering recommendations & solutions.
Commission projects.
Review the project submittals (scope of work, drawing, data sheets, etc.. .) and make sure they are as per requirements.
Responsibilities:
1. Train new joined Mechanical Engineers & technicians.
2. Train experienced Mechanical Employees.
3. Review & develop training curriculums.
4. Prepare trainers yearly schedules.
Achievement:
1. Established English language programs.
2. Completed over 1000 hours train employees.
3. Got appreciations later regrading excellence of training.
trained at Farabi Petrochemicals Company.
In maintenance and reliability departments as cooperative program
Responsibilities:
1. Ensure that the workshops ready for practical training.
2. Train and enhance trainee’s skills.
3. Train new joined Mechanical technicians theory & practical.
4. Maintain & enhance training devices and equipment's.
Achievement:
1. Completed over 900 hours train employees.
2. Reused plants scrap equipment of plant as sample for training purpose.
3. Overhauled & assembled plant scrap equipment for training purpose.
4. Trained schools student for technical programs under social responsibilities.
Responsibilities:
1. Remove, overhaul, reinstall & align Centrifugal pumps.
2. Remove, overhaul, reinstall & align hydraulic pumps.
3. Remove, overhaul & reinstall different types of valves.
4. Repair & maintain shell and tube heat exchangers.
5. Prepare desalination unit for schedule and un-plan shutdown to fix.
6. Repair and align screening equipment at intake of plant.
Achievement:
1. Completed successfully shutdown program of Multi Stage Flush chamber (MSF) desalination unit.
2. Restored screening equipment in limit duration at intake of plant during jelly fish attack
Responsibilities:
1. Support operator to keep plant in operation mood smoothly.
2. Take reading of parameters.
3. Report any abnormality in plant.
4. Report quantities of filled & empty Cylinders of carbon dioxide (CO2)
5. Provide customers Ice carbon dioxide (CO2).
Responsibilities:
1. Servicing & repair Hydraulic & Pneumatic cylinders.
2. Overhaul positive displacement pumps.
3. Servicing movable & fixed compressors.
4. Servicing valves of heavy equipment.
Responsibilities:
1. Servicing Hydraulic & Pneumatic cylinders.
2. Overhaul positive displacement pumps.
3. Servicing movable compressors.
4. Servicing valves of heavy equipment
Driver in the Support Services
lead successfully the graduation project team to create a chair for handicaps to use the stairs without help by other person.
