Amit Bhalani

Responsibilities
〓 Sustain and improve reliability, plant operation and maintenance by effective preventive and Shutdown
maintenance and maintaining & documenting schedule for plant Electrical Equipments
〓 Project and maintenance jobs for Electrical Power Distribution system, testing & troubleshooting of MV/LV
switch gear and control wirings.
〓 Implement and Follow DuPont safety standard for electrical O&M and Project Planning and Execution work.
〓 Coordinating and managing the daily operations line up daily activities and follow-up.
〓 Operation & Maintenance work for continuous operation of Plant by performing annual shutdown and preventive maintenance of various electrical equipments HT/LT motor(2200KW
CGL, SIEMENS, KIRLOSKAR), PCC/MCCs, APFC panels, HT capacitor reactors, HT panels 6.6KV
VCBs, 2MVA Transformers, LRS, GRR, VFDs, Transmission line, Switch yard 220KV/6.6KV with 25MVA
transformers, 66KV/6.6KV with 15MVA transformers, Relay Control panels.
〓 Testing of relays, Co-ordination of relays, Transformer oil filtration jobs, Services of ACB and HT breakers,
Overhauling of HT motors, all Plant LT motors as per schedule.
〓 Calibration and testing of all Electrical measuring instruments
〓 Maintaining 5s, Housekeeping in workarea, Developing Improvement kaizens,
Responsibility Handing with UltraTech Cement Ltd
〓 Sustain and improve Electrical Equipment reliability, plant operation, maintenance, and project systems
〓 Supervise & execute jobs for erection commissioning of Cement mill Roller press Project, Which include
preparing budget, material estimate, material procurement, cable scheduling, erection commissioning of HT
motor (2200KW CGL), LRS, GRR, LT motors(225KW), Distribution transformer(ABB, VoltAmp, CGL), LT Panels
like MCC, PCC, APFC(L&T) and Battery Charger, HT panel(6.6KV ABB, Siemens) Erection commissioning of
VFD ( L&T, ABB)
〓 Preparing estimate with detail electrical engineering as per System design, technical communication with
vendor
〓 Operation & Maintenance work for continuous operation of Cement mill Section by performing shutdown
and preventive maintenance of above all electrical equipments.
〓 Coordinating the project activities and managing the daily operations
〓 Implement and Follow DuPont safety standard for electrical substations
〓 Working on SAP (ERP)systems for routine activity
〓 Updating Single line diagrams, Control drawings, Equipment layout, Earthing layout, preparing cableschedule
〓 Developing Standard Maintenance Practice documents, Standard Operating procedures, Developing Safe
work procedures, performing Job safety analysis.
〓 Reporting nearmiss, safety observations, Incident investigations and compliance of the abnormalities
Accomplishments
〓 1. Duration: Jan 2007 TO Dec 2007
Project: Detail Engineering, Erection & commissioning for Electrical system for Fly ash transport system for
Cement mill-3 and Cement mill-4 includes commissioning of MCC, VFDs, etc.
〓 2. Duration: Aug 2007 to Jun 2009
Project: Detail Engineering, Erection & commissioning of Electrical system for Capacity Enhancement of
Cement mill-1 by addition of Roller press system which includes commissioning of MCC, PCC, VFDs, LRS/
GRR, Transformers and HTPanel 6.6KV
〓 3. Duration: Feb09 to Dec11
Project: Detail Engineering, Erection & commissioning of Electrical system for Capacity Enhancement of
Cement mill-2 and Cement mill-4 by addition of Roller press system which includes commissioning of MCC,
PCC, VFDs, LRS/GRR, Transformers and HT Panel 6.6kV
〓 4. Duration: Dec11 to Apr-12
〓 500KVA DG Set Erection Testing & Commissioning
〓 STP Plant electrical equipment Erection, testing commissioning
〓 Installation & commissioning of various VFDs (L&T, ABB).
5. Duration: Oct14
〓 Up gradation of HT panel 6.6KV for the plant power distribution network for all transformers & HT motor
〓 Up gradation of DC drive system to AC drive with VFDs for cement mill Separators

Gujarat
•O&M for Plant Electrical Equipments, Sustain and improve reliability for cement plant
•Implement and Follow DuPont safety standards for project & maintenance jobs
•Working on SAP (ERP)PM module systems for routine activity
•Performing all the project & maintenance Job as per Dupont safety standards such as Electrical safety, LOTO, Hot work safety, Working at height, Confined space safety.
•Coordinating the project activities and managing the daily operations and maintenance
•Supervise & execute jobs for erection commissioning of Cement mill Roller press system, Which include preparing budget, material estimate, material procurement, project planning erection commissioning of HTmotor(Up to 2200Kw), LRS, GRR, LT motor, DG, Distribution transformer, HT/ LT Panels like MCC, PCC, APFC, VFD, MV drives, 66KV switchyard, 220KV HT breaker, Transformers 25MVA 220KV/6.6KV, Transformers 15MVA 66KV/6.6KV, 2MVA 6.6KV/0.433KV etc
•Also working as Electrical Inspector for Preventive & Shutdown maintenance and performing R1R2S1S2 for all Plant Electrical equipments.
•Preparing estimate with detail electrical engineering as per System design, technical communication with vendors for erection commissioning work.
•Involved in Front End engineering for various project & modification jobs that includes Power Flow study, Load study, preparing layout for substation buildings, Protection & Metering Single Line Diagrams, cable schedules, Material & service estimation, Material Indents, Service Indents, Material inspection, Technical correspondence with Vendors, Drawing verification, Evaluate technical offer from vendors and prepare technical comparison document.
•Execution of Erection commissioning of Electrical equipment with zero accident.
•Improved availability of Electrical equipments by performing kaizens

Roles & responsibility
•O&M for Plant Electrical Equipments, Sustain and improve reliability for cement plant
•Implement and Follow DuPont safety standards for project & maintenance jobs
Prepare PTW, Job safety analysis, SOP, SMPs for the project, erection jobs perfroming Hazard Identification, Risk assesment
for eache project and maintenace job for Electrical equipment
•Working on SAP (ERP)PM module systems for routine activity
•Performing all the project & maintenance Job as per Dupont safety standards such as Electrical safety, LOTO, Hot work safety, Working at height, Confined space safety.
•Coordinating the project activities and managing the daily operations and maintenance
•Supervise & execute jobs for erection commissioning of Cement mill Roller press system, Which include preparing budget, material estimate, material procurement, project planning erection commissioning of HTmotor(Up to 2200Kw), LRS, GRR, LT motor, DG, Distribution transformer, HT/ LT Panels like MCC, PCC, APFC, VFD, MV drives, 66KV switchyard, 220KV HT breaker, Transformers 25MVA 220KV/6.6KV, Transformers 15MVA 66KV/6.6KV, 2MVA 6.6KV/0.433KV etc
•Also working as Electrical Inspector for Preventive & Shutdown maintenance and performing R1R2S1S2 for all Plant Electrical equipments.
•Preparing estimate with detail electrical engineering as per System design, technical communication with vendors for erection commissioning work.
•Involved in Front End engineering for various project & modification jobs that includes Power Flow study, Load study, preparing layout for substation buildings, Protection & Metering Single Line Diagrams, cable schedules, Material & service estimation, Material Indents, Service Indents, Material inspection, Technical correspondence with Vendors, Drawing verification, Evaluate technical offer from vendors and prepare technical comparison document.
•Execution of Erection commissioning of Electrical equipment with zero accident.
•Improved availability of Electrical equipments by performing kaizens

Project Planning and Design work for Replacement, Shifting and Extension of Existing 11KV and 440V Distribution Network for System Improvement and System Development and related documentation.
•Preparing proposals and Estimations for Modifications in Existing Distribution Networks and related feasibility survey at site for modification up gradation.
•Execution and supervision for commissioning of 11KV and 440V over head line and distribution systems, Transformer Maintenance & Installations, QA QC for transformers.
•Preparing inventory records making indents for materials for the project jobs.
•Operation and Maintenance work for Existing 11KV and 440V Distribution Over head Lines, Distribution Transformers for Continuous power supply to consumers

•O&M work in Plant for Electrical equipments: Power distribution centers, MCC, LT motors, HT Motors(up to 4500kw), LRS, GRR, 220kv/6.6kv switch yard, Power transformers, lighting arrestors, Circuit breakers, HT panels, VFDs.
•Power Flow study, preparation of documents & drawings like Power System study reports, Load Lists, Actual load study reports, Equipment Specification, Key line diagram for substation buildings, Protection & Metering Single Line Diagrams, Equipment Layouts
•Energy monitoring and optimization in the system

Workshop & Training

1. Various Dupont Safety Standards