Amrut Managundi

• Led a team of nine maintenance technicians responsible for maintaining automated car manufacturing and processing equipment.
• Collaborated with engineering and automation teams to escalate unresolved PLC issues and assist in control
logic modifications.
• Monitored and analyzed system data via HMI panels to proactively identify and resolve mechanical and
electrical issues.
• Created and maintained detailed electrical and control documentation, including ladder logic diagrams and I/O
lists.
• Trained junior technicians on safe electrical practices, PLC fundamentals, and troubleshooting procedures, improving team efficiency and response time.
• Conducted routine inspections, calibrations and replacements of sensors, actuators, and I/O modules across multiple production lines.
• Managed preventive maintenance schedules, spare parts inventory and repair documentation to support high operational efficiency.
• Gained hands-on experience with Toyopuc, Mitsubishi and Omron PLC systems.

• Worked closely with mechanical and production teams to identify recurring issues and implement long-term
electrical solutions.
• Trained junior technicians in electrical safety, lockout/tagout procedures and basic troubleshooting of relay
based systems.
• Documented all maintenance activities and updated wiring diagrams to ensure regulatory compliance and
support future maintenance.
• Interpreted electrical schematics to trace faults and perform timely repairs, minimizing downtime of critical
equipment.
• Proficient in basic PLC troubleshooting and HMI operations within automated production environments.
• Contributed to continuous improvement efforts by recommending and implementing equipment upgrades
and system modifications.
• Performed daily equipment inspections and maintained comprehensive maintenance logs to meet safety and
operational standards.

• Performed both preventive and corrective maintenance on industrial robots (Nachi and Kawasaki) used for
spot welding and material handling in high-speed production lines.
• Diagnosed and repaired faults in robotic arms, end-effectors, servo motors, encoders and safety interlocks to
minimize production downtime.
• Conducted regular backups and recovery of robot programs and system parameters to safeguard against data
loss.
• Calibrated and re-taught robot positions and reference points following component replacements or fixture
adjustments.
• Collaborated with controls and automation engineers to update robot paths, configure I/O signals and
manage robot-to-PLC communication.
• Maintained and troubleshot robot controllers, teach pendants, communication protocols (e.g., Ethernet/IP,
DeviceNet) and associated mechanical and electrical components.

• Performed daily maintenance, troubleshooting, and repairs on mechanical, electrical and pneumatic systems
throughout the production facility.
• Carried out preventive maintenance on motors, conveyors and control panels to ensure consistent equipment
reliability.
• Diagnosed mechanical issues, replaced worn components and performed machine alignments to minimize
unplanned downtime.
• Provided support in basic PLC troubleshooting and worked with automation engineers to resolve control
system-related problems.
• Interpreted technical drawings, wiring schematics and equipment manuals to execute accurate maintenance
tasks.
• Identified and resolved issues in air cylinders, solenoid valves, pressure regulators and air compressors to
maintain uninterrupted production flow.
• Maintained a clean and organized work environment while adhering to all company safety protocols and
procedures.

• Conducted thorough testing of units to verify compliance with final product specifications and quality
standards.
• Performed visual inspections based on standard check sheets to ensure consistency in appearance and
assembly.
• Assessed manufacturing steps followed during the development phase to confirm alignment with stage-wise
requirements.
• Documented inspection findings and reported deviations or defects to the quality assurance team.
• Monitored product functionality and structural integrity during final-stage testing.