General Manager
PT. Sumatra Resources International
Total years of experience :0 years, 0 Months
Administration Finance & Accountancy Marketing
•Managing projects activities involving working out various requirements with respect to utilities, machines, manpower & monitoring overall project operations for ensuring timely completion adhering to TAT.
•Ensuring that site operations are carried out smoothly with Erection, Installation and Testing & Commissioning operations for the plants and various structures.
•Overseeing production related tasks including Planning, Procurement, Assembly, and Control & Trouble Shooting for achieving the planned periodic schedules.
•Reviewing the operational practices, identifying the areas of obstruction / quality failures and work out system and process changes for qualitative improvement.
•Identifying and developing potential vendors / suppliers for achieving cost effective purchases of raw materials; achieving reduction in prices and timely delivery.
•Conceptualizing strategies and effecting preventive / predictive maintenance schedules of equipment’s in order to increase the up time / reliability.
•Anchoring and planning erection & commissioning activities for plants, structures, mechanical equipment’s and conducting tests & inspections to ensure operational effectiveness.
•Monitoring adherence to quality systems, maintaining requisite documents to ensure complete in-process quality & improvement in process capabilities.
•Designing and implementing systems, processes and procedures to facilitate smooth functioning of overall production operations and enhance operational efficiency.
•Analysing various processes / applications and recommending process modifications and equipment calibrations to enhance operational efficiency.
•Managing and guiding site staff members to address & resolve performance bottlenecks.
•Planning effective manpower deployment & works scheduling of qualified workforce; addressing training needs of staff to enhance skills and productivity.
CAREER CONTOUR
Major Attainments-
•Oil Mill, SEP and Refinery
•Reduced 25% of steam consumption in SEP.
•Reduced Hexane loss @ 2 liter/TON Cake processed.
•Increased scope of heat regeneration in Refinery
•Made the unit 100% leakage free.
•Reduced 25% power consumption in Boiler.
•Atomized the process to maintain critical parameters accurately for improvement of the quality of end product and to reduce the production cost.
•Along with the innovative work, looking after daily production activities, preventive maintenance, procurement and certification etc.
•Maintenance and Preventive Maintenance, Regular checkup of all the machineries as per the schedule.
•Expellers, chain conveyors, bucket conveyors, Cooker, Filter Press, Hydraulic Press, etc
Dhaka, Bangladesh.
Major Attainments-SEP
•Solvent extraction Rice Bran plant, which is running at 150 TPD, increased to 225 TPD and some modifications are going on to bring 100% efficiency.
•Modified Cooler to reduce the temperature of the pellets
•Pellets are not forming in good shape, changed the ratio of DORB with bran to bring good pellets.
•Reduced the temperature in the heater from 110 to 80 - 85 C for proper recovering of the solvent and to get good quality of Crude Rice Bran Oil.
•Stabilized the parameters in such a way that the residual Oil content in DORB is brought from 1.5 - 2.0 % to 0.4 - 0.7%.
•TPD Refinery was under erection and completed it and also started commissioning of the plant. Successfully commissioned the Plant.
•Physical and Chemical Refining of Rice bran was successfully commissioned.
•Oil loss in Gums are reduced.
•Oil in spent earth is brought from 39% to 18-22%.
•Fabricated Oil Recovery Tanks in ETP and the Oil is collected and re processed with Crude Oil.
•Constructed Oil Taps and started recovering the Oil from Oil Traps.
•Lot of things are in progress for stabilizing the plant and to run 100% efficiency
•No ETP, constructed temporary new ETP plant. With Oil recovery Traps. Gum and Oil separating Tanks from wash water.
•New full Pledged ETP was ordered for one Party. And now work is on progress.
•Administration, Finance and Accounts Department, Etc.
•Maintenance and Preventive Maintenance, Regular checkup of all the machineries as per the schedule.
•Extractor, Desolventizer Toaster, Gear Box, chain conveyors, bucket conveyors, Vacuum systems, Vapor Absorption Machine ( VAM), Cooling System, Separators, Filter Press, Hydraulic Press, etc
Major Attainments-Refinery
•Effectively handled Chemical Refining of Sun flower Oil.
•Increased the FFA % of Fatty Acid from 35 to 43-45%.
•Continuous Production of 120 MT/per Day from 100 MT/per Day plant.
•Achieved a loss of 1.8 to 2.2% from 3.0 to 3.5%.
•Increased Packing production from 60 MT / Per Day to 100-125 MT / Per Day without increasing the machinery.
•Within 1st month, increased Refinery production from 1300 MT / Per Month to 2983 MT / Per Month. And it is a record break in Tumkur Plant.
•Within 1st month, increased Packing production from 1200-1300 MT / Per Month to 2935 MT / Per Month. And it is a record break in Tumkur Plant.
•Within 1st month, increased Finished Goods Dispatch from 1200-1300 MT / Per Month to 2884 MT / Per Month. And it is a record break in Tumkur Plant.
•Modified Alfa Laval Deodorizer to increase production and also to strip fatty acid and to get good color in Refined Oil.
•Involved in construction of Warehouse to increase the stocking capacity from 240 MT to 500 MT.
•ETP OPERATIONS
•Changed existing Softener Plant to RO plant for Boiler purpose and also drinking water to the plant.
•Handled existing Old conventional ETP which consists of Clarifier Aerator sand bed etc. Reduced lime consumption by monitoring the parameters.
•Constructing ETP plant for treating the effluent for both Low TDS and High TDS.
•Constructing Multiple Effect Evaporator for treating the output of ETP.
•Maintenance and Preventive Maintenance, Regular checkup of all the machineries as per the schedule
Gear Box, chain conveyors, bucket conveyors, Vacuum systems, Vapor Absorption Machine ( VAM), Cooling System, Separators, Filter Press, Hydraulic Press, etc
Major Attainments
•Contributed to design, plant layout, and erection and commissioning of the plant ensured the same in completed as per the flow chart required per easy production.
•Spearheaded the overall production, procurement of raw materials.
•Commissioned the plant and initial trails were taken and slowly productions were increased with available manpower
Major Attainments
•Increase production by 100% by way of redesigning the existing equipment and workflow analysis.
•Attained 65 - 70% reduction in breakdowns / downtime through effective maintenance.
•Received increment within five months and given special production bonus after one year of joining
Major Attainments
•Attained 62% increase in production; increased number of batches and concentrated in extraction of the product
Major Attainments
•Involved in erection, commissioning and successfully running of a Water Treatment Plant (64 m3 / hr.) at client premises.
•Handled Raichur Thermal Power Station 4th unit in producing of 210 MW power; controlled all parameters and gave quality & quantity product for the company as per the requirement
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