Production Supervisor at Interplast Co.Ltd, Sharjah
Interplast Co
Total years of experience :5 years, 6 Months
Production Supervisor at Interplast Co.Ltd, Sharjah from Sep 2011 to till date.
Job Profile in Interplast Co Ltd: ❖ Contributing for Raw Material Planning and Production Scheduling (Month wise, Day wise)
❖ Involved in overall Production Plan and Control, Achieving Daily Production Target
❖ Updating of Production data in MIS system on daily basis
❖ Creating SOP, Work Instructions for Production Activities and review the same periodically.
❖ Meet Plant level targets on Measurable -Productivity, Throughput, Rework, Rejection, Yield Loss and Cycle Time.
❖ Address the Line Team Members about Product Application and Customer Complaints.
❖ Conducting Root Cause Analysis and Quick Kaizen for Process related problems by Involving Line Team.
❖ Consumption Study & updated the BOM with help of R&D department.
❖ Preparation of monthly and daily reports on production, quality, consumption and cost per product.
❖ Creation of Communication Tools for Better Knowledge sharing for Work Force like OPL, QK and Success Sheets
❖ Transforming to Manufacturing Excellence with rich knowledge in • Lean Manufacturing ( Value Stream Mapping & Single piece flow)
• 5S level in all plant area
❖ Implementing Occupational & Environmental Safety Standards
• Zero Accidents
• Eliminate Unsafe Acts & Unsafe Conditions
❖ Internal Auditing & Verifying Effectiveness
• Process and Product Audits
• Rectifying Non Conformities & Standardize Corrective and Preventive Action
• Implementation of 5S and Safety Awareness with Line team in shop floor.
• Reduction on cycle time & wastage by process improvement plan.
• Regrind cost has been reduced from 849 Euros to 425 Euros by usage of Blocker on the Die.
• Reduction of Mandays consumption from 2 to 1 by Improvement Project on Packaging Activity.
• Cost saved from 1421 Euros to 1185 Euros by reducing the Virgin Materials.
• Reduction of Rework process by process study.
• Reduction in Hazardous Waste Generation by Close Monitoring and Continuous Improvement.
• Created Visual Displays for Customer Complaints and in process activities.
Junior Production Engineer for M/s. Henkel Teroson India Ltd, Chennai from Mar 2009 to Aug 2011.
Henkel is the Leading PVC, Epoxy based Adhesives & Butyl Sealant Manufacturers for Automotive OEMs like Hyundai, Toyota, Ford India, M&M, HMM.
Worked in Henkel Production system for the production of 900 TPM in (PVC) batch process and 10 Lac Mtrs of pre formed parts include Butyl & Epoxy Compounds Extrusion sheeting process
Job Profile in Henkel:
❖ Handling of Mixer for PVC based products and Extruder for Extrusion Parts.
❖ Recording Process Parameters in Log Sheets in on time basis.
❖ Informing Maintenance team for any Abnormality in machines.
❖ Maintaining 5S in Working Area.
❖ Conducting Day wise AM Activities in Machines.
❖ Maintaining Process Parameters (Temperature, Viscosity) as Per SMP.
Exam Passed University/ Board Year of Passing Percentage Diploma in Polymer Technology TNPTC, Madurai, Tamilnadu. 2008 80%