Project Lead Engineer
MSA Ltd
مجموع سنوات الخبرة :21 years, 3 أشهر
• Responsible for team leads for E&I activities designing to construction for buildings, houses, industrial warehouses and resorts.
• Creating delivery strategy, assigning works and task to other team members.
• Developing deliverables schedule, managing budget, tracking and monitoring project progress for stakeholders and internal reviews.
• Attend meetings with sub- contractors, securing resources, solicitation of quotations from vendors and payment & technical disputes.
• Loop checks for all the F&G, relay panels and MCCBs.
• Comments Resolution sheets for Design reviews and Technical Evaluation of electrical and instrumentation suppliers and their BOM Bill of Materials and IFC (Issue for Construction) package. As- Build documents for final project hand over to client.
• Vetting design documents of Electrical cabling, telephone lines, Wireless internet, TV facilities, Gene Set and Solar integration, Cable laying from Substation to Distribution transformer for main DB and Fire Alarm and detection system, lighting arrestors installation and Earthing.
• Routings of Electrical risers, Cable trays and Telephone Copper wires and Fiber optics cables.
• Monitor Quality checks like Megger Test, Continuity Tests, LOTO procedures for electrical works
• Supervise teams for installations of electrical cabinets, media converters, F&G detectors/ panels, solar panels and inverter installations.
• Quality checks on work hand over and final walk thru with stakeholders for handing over the project deliverables.
• Supervise Water supply valve and fire hydrant pump installations.
• Manage and execute sub-contractor teams for installation and testing phases.
• Adhering safety and health protocols to ensure safety & safe man hours.
• Coordination with teams for structure installers, plumbing works, wall erection and fire proofing (dry walls)
• Leading team of direct hire, daily wages, sub-contractors almost 30-40 persons in field.
• Manage large size and complex ICSS Integrated Control Safety System for EPC Project.
• Project management skills with the ability work in multicultural and multiethnic environment.
• Lead teams for I&C related Pre-Commissioning and Commissioning Activities
• Executed Distributed Control System and Programmable Logical Controllers
• Working knowledge of various PLC, DCS, ESD, F&G and SCADA systems.
• Handled I&E Turnarounds and Shutdowns with Specialization in Instrumentation and Electrical Works
• Commissioned Cable laying, Terminations, Inter panel wirings, Field instruments, PID controllers
• Commissioned field devices like CV, SOV, Switches, Relays, IO cards, Isolators, Dampers, MCC, VFD
• Versed with P&IDs, Loop Drawings, Cables, Hookups, PFD, Cause & Effect Diagrams, Control narratives, ISS
• Performed Project management in CAPEX and OPEX Projects, Budgeting, Estimations, Man Hour approvals
• Performed FAT/ SAT activities for CVs, transmitters, PLC cabinets
• Liaison with Operations & Maintenance for routine maintenance activities
• Prepared Engineering FEED (Front End Engineering Design) And DEP (Detail Engineering Package)
• Knowledge of Safety, Health, Security and Environment Activities and Tasks centric to KPIs
• Hands on LV/ MV (Low/ Medium voltage) Electrical Equipment’s, Solar panels, UPS, Transformers
• Handled 2YSPIR, MOCs, Quotation reviews, TBE (Technical Bid Evaluations) ITRs (Inspection Test Record)
• Working Knowledge For ISO, SHEM, SAES, API, ISA, IEC, NEMA standard
• Led internal and External Audits with ISO 9001:2015 standards
• Supervise installation works for CCTV, Radio System, Conventional Telephone PBX
• Worked on Sodium Analyzers, TOC Analyzers, F&G System, Vibration monitoring System, Compressor Skids, Gas Chromatographs’
• Prepared MARs, NMRs, BOM, BOQ, SPIR, RFI, SAIC, Lo
• Responsible for team leads for E&I activities for clients in petrochemical, oil, power sectors.
• Formulating and reviewing of the PQP quality plan submitted to client approvals on inspection and testing for execution of projects.
• Review inspection reports in close liaison with the third parties for testing services for electrical and instruments and bulk material.
• Follow up for procurement through client meetings with vendor on board for getting correct materials as per engineering standards.
• Technical direction, advice and control of the (I &C) work.
• Up gradation of Schneider PLC by removing old marshaling and system cabinets along with internal wiring and terminations to new cabinets.
• Supervise wire continuity testing, cold and hot loop testing as per loop drawings.
• Attend kick off, follow up and alignment meetings to keep stakeholders aware of the progress and resolve issues.
• Quality team to review the engineering package and IFCs for technical evaluation on material specification sheets are as per client requirements.
• Ensure all reports, Calibration/ Test Certificates, and Observation findings, Loop Checks Cold & Hot documentations are recorded and maintained.
• Performed Walk thrus on Checklist B performed and all quality related inspection documents handed over to client for project hand over.
• Develop, endorse preventive/corrective maintenance procedures, and ensure compliance including trouble shooting, diagnosis, repair, modification and installation. Identify the root cause of hardware/software failures and develop maintenance strategies to avoid reoccurrence
• To adhere engineering / quality standards on all the phases of project
Senior Project engineer responisble for E&I related work. FEL, IFC packages, procurement packages, lead site executions and mechincally complete the projects, meeting and exceeding the clients requirements.
Currently working on Aramco Safanyiah Project and Al Razi SABIC plant
Supervising DCS installation of C300 Experion installation and commissiong of DCS loops.
Supervising Al Razi cooling tower pump motors cable laying activities.
● Lead project engineer for site projects dealing with preparation to execution of turn key projects related to installation and commissioning of PABX, Fire Alarm systems and CCTV networking.
● Lead project engineer in scope preparation, challenging sessions for project technicalities, engineering and executions.
● Responsible for regular maintenance contracts after project hand over.
● Supervising site works by allocating resources and material on time for timely and cost effective completion of projects.
● Lead project kickoffs and technical sessions to clients and potential customers
• Lead project engineer at Petro Rabigh for site projects dealing with conceptual design, FEED and DEP preparation.
• Lead project engineer in scope preparation, challenging sessions for project technicalities, engineering and executions.
• Responsible for all instrument related projects for engineering and execution requested by client in refinery and polymer sections.
• Supervising and leading multi discipline team of engineers, draftsman for projects.
• Allocating man hours, resources and material for projects. Technical evaluation of quotations and procurement.
• Assist Cost engineers for project cost for +- 10% and +- 40% for client board approval by presenting the complete breakdown of instrumentation activities.
• Dealing with PRC client requirements, meeting the targets and updating project progress through weekly reports and meetings.
• Close working with execution department and maintenance for troubleshooting difficulties in field execution and technical aspects of projects.
• Preparing WER (Work Element Release) documents and drawings, P&IDs, PFDs, Isometrics, ILDs, Cable schedule, Cable routings, SOW, DCL, IID, based on Petro Rabigh/ Aramco engineering standard, SAES, SAMSS and PR-ENG-ES.
Projects FEED, DEP Involved:
Boiler Management System, New Sea Water intake PLCs, Retro fit new Control Valves, Bagging machine new sensors, 6 Inch control valve, Flow Transmitter 2” line, TEAL injection modification, LCP installation for pumps, GWR installation, Air compressor unit air traps levels, 2” Control valve for drain facility, Installation of new propane GCs, New Hydrogen compressor skids.
• Lead project engineer at YANSAB site for Polymers PP, HDPE, LLDPE, LAB, Admin and Buildings for ensuring that all projects/ MOCs carried out within schedule, allocated cost and meet the SABIC standards.
• Prepared CDP Concept Development Package for projects, review FEED Front End Engineering Design packages and review construction packages.
• In charge of polymers and Lab CAPEX capital expenditure project and DCP direct capital purchasing projects, coordinating with finance to get AFE approval for expenditures.
• Prepare ITB Invitation to bid, review CE Cost Estimations, PR Purchase Requisitions preparations and perform technical evaluations.
• Lead Coordinator for cross-functional teams from plant and EPC contractors for smooth execution of projects.
• Assist and engaged in prequalification bids from contractors/ bidders, conduct Kick-Off meetings and maintain effective documentation.
• Element administrator for MOC Management of Change for whole YANSAB complex SHEM 09 Safety Health Environment Management.
• Retrospect contractors method statement, materials, quality plans and safety plans complies with SABIC standards.
• Responsible for controlling and monitoring the projects / MOCs schedule and budget with alignment meetings with executioner parties.
• Committee member of HAZOP and PHA reviews for projects, MOCs. Team member for RA risk assessment for tasks.
• Coordinated in PSSR Pre startup safety review, Punch list A/B/C closing and issuance of TCCC transfer of care custody control for acceptance of work.
• Coordinated with plant maintenance, reliability, process, EHSS and operations for MOC tasks and IFC Issue for construction packages.
• Adhere to EHSS, SABIC standards for projects/ MOCs initiation until closure of projects/ MOCs.
• Review all project documents, P&IDs, ILDs, Markups, Specs and ensure loaded in SPF Smart Plant Foundation for operational usage.
• Focal point for YANSAB Business Objectives for Engineering Support Department-Technical.
• Instrumentation as Core Competency, responsible for extending technical support to Chemicals and polymer plants for projects/ MOCs.
• Responsible for Q-Pulse MOC tracking system for polymers, Lab and buildings.
• Participate in safety walk troughs, safety toll-box meetings for contractors/ vendors
• Responsible for plant turnaround cost monitoring and invoicing from contractors/ vendors services covering material, man power, rental equipment’s.
• Package preparation for TA/ Shutdown jobs related to instrument and electrical activities.
• Coordinated meeting with vendors for their TA/ Shut down packages, rates, durations and operational issues.
• Prepared reports for management on schedule and cost variances, overall cost summary, earned value progress, S curves for plant activities during normal and TA/SD period.
• Responsible for PRs and technical evaluation of quotations for plant instrumentation routine and during TA/SD ensuring just in time deliveries.
• Witness and verify SAT for electrical motors and transformers.
• Ensure work carried out with proper work instructions, permits, risk assessments and qualified persons.
• Created BOM using SAP MM module detailing instrument and electrical equipment of PP and PDH plant that cover more than 4000 line items.
• Using SAP to monitor PM, CM, making plans for yearly PMs for PP and PDH plant instrumentation activities.
• Release WO for instrument, electrical, F&G and analyzer group for day-to-day PM jobs.
• Responsible for spare inventories and maintenance for Bagging machines, conveyors trains, silos equipment and LPG storage.
• Streamline the inventory of plant critical spares A, B and C and carried out 2YSPIR review of supplied material by vendors that resulted in savings of inventory.
• Documented MIN material issue note, EIP Equipment Issue Protocol, and OSD Over shortage damage reports for plant spares.
• Responsible for reviewing up gradation of new 178 I&C loops, replacing old pneumatic controller and field instrumentation.
• Lead pre commission and commissioning activities, which included documents verification, field loop testing, punch list clearance and final hand over to operations.
• Supervise the documental changes related to isometrics, hookups, ILDs, PFDs, P&IDs, FBD, wirings, JBs, MCs, control room panels in accordance with IEEE and IEC standards.
• Performed SIL (Safety Integrity Limits) for SIL 2 and SIL 3 on reactor critical loops, reactor safe guard and emergency shutdown loops.
• Trouble-shooted conditioning cards, detectors, proximity switches, UV scanners, transmitters, positioners, thermocouples, moisture detectors, scintillation, level trolls, actuators and indicators.
• Programmed and troubleshoot ACEC132 PLC system, DCS, SCADA and Siemens S5.
• Perform shift duties for PLC, control room and instrumentation loops.
• Review and checking of technical vendor submittals and provide support to procurement for instrumentation.
• Responsible for Class 1E equipment, test rigs equipment, control valves, transmitters, DCS and PLC maintenance.
• Calibration & Maintenance of various types of Pneumatic and Electronic measuring Instruments of make YOKOGAWA, ROSEMOUNT, FOXBORO, MASONEILIAN, ENDRESSER HAUSER, MAGNETROL, HONEYWELL, SIEMENS, FISHER, ROTROK, BENTLY NEVADA, METSO, ACEC etc.
PGTP A one-year training program OJT in NUCLEAR POWER PRODUCTION TECHNOLOGY at Karachi initiated in 2002-2003. Internship Month training in Pakistan Steel Mill, focused on Control Instrumentation of Plant.