Planning Leader (Senior Planning Engineer)
Eastern Petrochemical Company, SABIC
Total years of experience :16 years, 9 Months
PROFESSIONAL ACHIEVEMENTS
• Successfully managed central planning section for R&M during Complex S/D as a Delegated Planning Manager, SHARQ-SABIC for more than a quarter. Managed the risks and optimized the PMs for reduction in cost and addressing the reliability.
• Appreciated by SHARQ Management for several cost saving initiatives and received distinguished achievements for savings more than 5 MSR. Awarded with CMD Best Employee for the year 2018.
• Engaged with Cost Engineer, AED & MTC for performing team exercise and delivered almost 10 MSR cost recovery plan from the 2019 PMs.
• Assigned and delivered successfully with special assignments for development of SHARQ MEMS 06.04, Asset Maintenance Work Process (AMWP) as per SABIC standard.
• Stellar role during implementation of IMTYAZ program under Organization Effectiveness for MEMS 05.00, awarded by President.
• Awarded by SHARQ President for the Annual Safety Man for all SHARQ for 2016. Several Quarterly Safety man within SHARQ.
• Awarded with Certificate for Appreciation for generating more than 5 times Best Idea Proposal in SHARQ by Director.
• Promoted as Sr. Planner and as a Direct Hire in SABIC looking at the continuous performance, commitment and dedication towards SABIC and SHARQ in Aug’ 16.
Key Result Areas:
• As delegated Manager, managing PRs and SES approval with Cost optimization, saved millions by challenging MTC for better resource management.
• Successfully managed PE Major Shut Down with cost optimized approach using master agreements for PR & POs.
• Inspired MTC and Successfully delivered implementation of Wrench time enhancement in SHARQ from 5 to 6 MHs. Man Hour Utilization enhanced to 88% from 75% per Technician.
• Anticipated and eliminated potential manufacturing delays by planning and scheduling all aspects of manufacturing process maintenance including Manpower, Resources & Spares Management.
• Leading a team of 10 planning Engineers for the Polyethylene and Utilities plant. Supervising and ensuring the planning follows SABIC’s planning processes and determined to achieve Maintenance KPIs as per SABIC Target.
• Prepared individual development plan and successor plan for new SAUDI Nationals as a part of training and development.
• Successfully trained 100s of SHARQ employees for procedures on Mechanical Integrity and Planning process. Certified trainer for Best Maintenance practices and SHEMs Management.
• High Cost optimizing approach oriented, delivered savings worth Millions SAR using cost driven approach for several major projects.
• Engaged to capitalize maintenance activities and Reclassification of spare which are matching the capitalization criteria.
• Inspired and engaged planning team in order to review the SHARQ Open reservation & delivered actions to reduce the open reservation quantity. Which resulted in spares availability, enhanced reservations quality and reduced holding cost.
• Generated and shared PM Planning Dashboard with Operation and MTC on monthly basis in P&S Meeting with PMT. Appraised by Manager Operation.
• Engaged with other SABIC affiliates for best practices sharing.
Title: An Analysis of Critical Success Factors and Challenges of Six Sigma DMAIC Implementation in an Aluminium Manufacturing Unit: A Case Study of BALCO Oct ’12 - March ’13
Institute: Bharat Aluminium Company, Vedanta, Korba, India
Duration : 6 Months
Role: Consultant
• Conducted a case study research on Six Sigma’s critical success parameters on BALCO
• Accomplished the survey with 24 respondents & 7 interviews for finding the critical success factors and challenges of Six Sigma Implementation
• Completed critical analysis of Six Sigma as per the literatures & approach followed at BALCO
• Located the challenges / difficulties faced and analysed their impact on process post implementation
• Provided recommendations for the stated approach in other departments and sister concerned companies
Key Result Areas:
• Established, maintained and improved the maintenance planning & scheduling business flow process
• Analysed the full extent of maintenance work needed to conduct the relevant repair, preventive, predictive and design-out activities on the organization’s plant and equipment
• Responsible for developing and optimizing maintenance strategies (PM and PD) to provide the most cost effective outcome for the business
• Conducted VED & ABC analysis of all possible spares listing out SSP items for automatic procurement
• Ensured adherence to the maintenance procedures as per the SMP’s and quality objectives within defined parameters to reduce MTBF and increase MTTR
• Undertook operations in maintaining policies and procedures in accordance with Good Maintenance Practice Guidelines
• Handled the responsibility for compliance with ISO certification & validation requirements for audits
• Planned maintenance & preventive maintenance schedules and implemented the same according to the schedule doing Condition Based Monitoring of all equipment
• Administered failure investigation to identify gaps & take corrective measures to reduce the same thus ensuring maximum plant availability
Achievements:
• Played a key role in completing FMEA & RCA to avoid repetition of breakdowns and prepared action plans for high-risk equipment that resulted in reduced plant downtime by 20%.
• Initiated CBM in carbon area for improving the life cycle and overall equipment effectiveness (OEE).
• 600 ordinary shares of VEDANTA seeing as a continual & efficient contributor for the company
• Holds the distinction of:
o Successful implementation of safety aspects in terms of man & machine at Green Anode Plant (Carbon)
o Successful Manufacturing & commissioning of Auto Sampling Machine with potential savings of 9 plus Lacs for the company
o Successful commissioning of spare BUSS kneader Motor and VFD with potential savings of 30 plus Lacs for the company
Full Time Masters in Business Administration from UK
BACHELOR OF TECHNOLOGY (B. TECH) 2002-2006 Jamia Millia Islamia, New Delhi, India (Full Time)
