Arul  Mudaliar, Barge Construction Supervisor

Arul Mudaliar

Barge Construction Supervisor

Al Roumi General Trading

Location
India
Education
High school or equivalent, Mechanical Engineering
Experience
32 years, 1 Months

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Work Experience

Total years of experience :32 years, 1 Months

Barge Construction Supervisor at Al Roumi General Trading
  • United Arab Emirates - Abu Dhabi
  • April 2020 to May 2022

Turn around maintenance activities for Well Head Tower (oil, water, gas), Plant Maintenance and Shutdown.
Major overhaul for static equipment like Oil Separators, Flare KOD, Sledge Catcher, Fuel Gas Accumulators, Fuel Gas Separators, Heaters, Scrubbers, Sand filters, Vacuum tower, CD and OD drums.
Fabrication, Installation, Testing, Nitrogen purging and Commissioning of Piping system.
Modification and Rectification of Structural members.
Refurbishment of boat landings.
Installation of new project schemes.
Replacement of Aluminum Helideck from existing Wooden Helideck.
Repairing of Conductors by utilizing Cofferdam.
Installation of new Raiser clamp for Pipelines, Chemical skid, Solar panel and MPFM package.

Project Manager
  • May 2011 to March 2020
Sr. Engineer at Euro Mechanical & Electrical Contracting Co
  • India
  • December 2010 to March 2011
Piping Engineer at Hyundai Heavy Industries Co
  • Bahrain
  • March 2010 to October 2010
Mechanical Supervisor at Saudi Arabian Saipem
  • Saudi Arabia - Dammam
  • June 2006 to July 2009
Supervisor at Al Hassan Engineering Co
  • United Arab Emirates
  • October 2003 to December 2004
Engineer at Mukand Engineers Ltd
  • India
  • March 1995 to September 2003
Engineer at Durha Components (P) Ltd
  • India
  • March 1988 to February 1995

Project Management

Proficiency Forte

•Study of scope of work, technical specifications of Tender documents and preparation of proposal for bid / quote. Review of the bid documents.
•Review, correction and approval of vendor/manufacturer deliverables (datasheets, drawings, etc. as required/contract) during procurement phase.
•Preparation of documents for Project implementations.
•Prepare and assist Jack up and Jack down operation for Jack up Barge as per Barge Orientation Diagram (BOD)
•Advise, Recommend and Review of BOD as per site survey for fit to purpose of Barge Position especially Barge crane position and other facilities.
•Technical evaluation of offers from suppliers / vendors and recommendation for issuance of PO, Review/approval process of drawings submitted by the vendors after placement of order.
•Review of drawings/documents including MTO/test procedure and certificates / accordance with the project specification.
•Co-ordination with TPI & CA for acceptance inspections at vendors shop (FAT) and site (SAT) as required.
•Preparing project schedules/ plans, engineering drawings and technical specifications as per clients’ requirements, process flow and diagrams.
•Involvement in Planning, scoping, estimating, tracking & implementing project plans within present budgets and deadlines and coordinating projects for the set up facilities.
•Review of planned unit shutdown schedule of the Oil & Gas for accommodating the shutdown requirements for the specific project and assist in finalizing the shutdown schedules.
•Site visits and coordination with the concerned sections including coordination with other disciplines within the department for the required input information to carry out the detail engineering. Collection of data / documents from platform.
•Monitor Project Schedule and sub-contractor manpower.


Career Contour

Accountabilities:

•Project Coordination
•Co-ordination with other departments i.e. HR/Admin, Stores and Logistic for manpower and material mobilization.
•Co-ordination with Purchase department for project material, consumables, tools tackles etc.
•Co-ordination with Client for project related documentation like Engineering Package, P&ID, Plant layouts, General Arrangement drawings, Isometric drawings, Hook-up diagram, Valve Datasheets, MTO and etc.
•Coordinating with vendors for arranging material supplies as per schedule & inventory management.

•Project Management
•Site survey, listing of Piping section to be replaced / installed, verification and report of existing piping system and connection from field instrument.
•Managing activities right from the conceptualization stage to the execution, involving finalization of technical specifications, procurement, erection, site management, manpower planning, testing & commissioning
•Establishing project review, monitoring and status reporting procedures to accurately report progress of the project to the stakeholders and end user clients.
•Experience in dealing with clients, subcontractors and vendors.
•Manpower planning and mobilization, material planning and its flow control, consumables arrangements, safety coordination, attending safety and progress meeting, coordination with client, permits. Identify tools and test instruments required for performing various activities.
•Active involvement in Preparing required engineering deliverables for projects.
•Review P&ID, Plant Layouts, GADs, Isometric Drawings, Valve Datasheets, Bulk MTO, Hook up points, verification of isometric drawings and coordination with other piping and design departments for instruments interface with equipments
•Reviewing of engineering documents of subcontractors/vendors.
•Following up with vendors and subcontractors for project requirement.
•Reviewing the techno commercial offer with respect to specs and budget.
•Arranging and coordinating for FAT, SAT and Performance Tests.
•Field activities: Installation & commissioning of Mechanical and Piping system.
•Installation as per approved design and standard (fully compliance with QA/QC, HSE, Standards and Procedures)
•Ensuring that all activities related to a safe startup are according to the applicable procedures and guidelines are implemented.
•Confirming compliance with all safety and environmental procedures, injuries, unplanned events or any other issue that could affect project schedule.

•Estimation and Proposals
•Carry out Tender site Visit, Preparation Report comprising all detail for bid submission technically & commercially.
•Getting quotation from vendors for Piping Bulk and special materials instruments, bulk material, panels systems etc.
•Assistance for Project Cost Estimation, Preparation of Techno-Commercial Bids.

•Achievements / Highlights:

•Timely completion of Structural, Piping and Equipment’s installation and hand over to pre-commissioning team in Khurise Central Processing Facilities Project.

•Timely completion of project and handed over to startup of CRU projects in Mathura Refinery, IOCL


•Successfully completed ADMA shut down in GGII/GTP/WIP in ZWSC / USSC fields.

•Successfully ZADCO 2015 shut down completed in ZIRKU Island within time schedule. There were 3 different Project involved. Piping replacement, Installation of additional foundation bolts in Crude Column and upgrades Vent & drain system.

•Successfully ZADCO 2018 shut down completed in Central Complex within time schedule. There were 42Nos. of Cooling water line spools of 42”, 36” 30”, 24, 16” and Control Valve replaced in three days’ time with all respects.

•Successfully Completed Well Hook ups without any deviation (No Hot work in WHTs). There were 14 Hook ups in UMM LULU, 16 Hook ups in NASR, 4 Hook up in SARB.

•22Well Hook ups successfully completed in Artificial Islands with hot work.

•Achieved good productivity in DSS & SS (28” DIA / Welder) Fabrication job in Sahi Nihayda Project



RESPONSIBILITY
•Lead and continuously motivate subordinates/crews, resolve any issues, execute fair judgement, impose strict implementation of company rules and regulations and responsible to adherence of HSE Regulations, Policies / Procedures by all staff and sub-contractors.

•Monitor day-to-day issues, problems encountered during Project execution, analyze data gathered and come-up with solutions and execute tough decisions to solve them.

•Plan all the activities for the Project, ensure all the resources are in place and anticipate any potential problems that may arise during course of the project execution.
•Prepare all the required lifting gears and ensure all the lifting activities carry out as per approved Lifting Operation Plan.

•Cost control, Budgeting and monitoring, making sure all expenditures are within the project scope, to ensure projected profit achieved.

•Oversee all activities and documentations related to the project and ensure smooth flow of execution and Project is moving in to right direction.

•Maintain strong relation and communications amongst all individuals, Project team members, promoting teamwork and cooperation throughout the duration of the project.

•Make instant or quick decisions to counteract and mitigate the situation under extreme pressure and difficult situation.

•Knowledge and awareness of all project specific activities and task, including knowing how to execute in order to maintain full control and make immediate decisions.

•Promote growth and learning to the subordinates and encourage them to pursue their goals and targets by giving full supports and guiding them to the right direction.

•Manage and maintain good relationship with clients and addressing all queries.

•Support the development of work flows and documenting of Standard Operation Procedures, Processes and Key Performance Indicators.

•Immediately cope up and bounce back from setbacks/targets, failures and adversities encountered during project execution.

•Maintain and contribute to a company philosophy of continuous improvement

Education

High school or equivalent, Mechanical Engineering
  • at Board of Technical Education
  • August 2022

in

Diploma, Mechanical Engineering
  • at Board of Technical Education
  • April 1987

Fabrication & Installation of Wind Mill

Specialties & Skills

Testing and Commissioning
Manufacturing
Offshore Project Management
Detailed Planning
Site Surveys
MECHANICAL
BUDGETING
COMPUTER ASSOCIATES PACKAGES
CONTINUOUS IMPROVEMENT
COST CONTROL
CUSTOMER RELATIONS
DIRECTING
DOCUMENTATION
ESTIMATING

Languages

English
Expert
Hindi
Expert
Tamil
Native Speaker