Arun Raja Muthu

Directed the comprehensive maintenance program for multiple production lines including PVC/HDPE pipes and fittings, DWC Corrugator pipes, and Roto Moulding/Lining processes, ensuring maximum operational availability and efficiency.
· Managed and executed the annual plant maintenance budget, strategically allocating resources to minimize downtime and control costs while upholding stringent safety and quality standards.
· Spearheaded the retrofit and modification of aging and OEM machinery, leading increase in production output and a reduction in machine-related downtime.
· Maintained critical plant utilities to support continuous manufacturing operations, including chiller units, air compressors, EOT cranes, and material handling equipment.
· Implemented a proactive and preventive maintenance strategy that significantly enhanced equipment reliability and extended machinery lifespan.
· Led a team of 20+ maintenance technicians, fostering a culture of safety, accountability, and continuous improvement through training and performance management.

• Managing maintenance schedules and budgets of PE, PVC & Moulding Plants.
• Provide leadership to maintenance team to ensure safe and efficient manufacturing operations
• Managing a team of multi-disciplined maintenance technicians.
• Planning, directing, and controlling the efforts of the Maintenance Team.
• Ensuring that all electrical equipments are in safe working order in line with current regulations.
• Scheduling preventive annual maintenance programs and executing the same within the timeline.
• Checking electrical units for the safe working condition.
• Delegating work responsibilities.
• Managing & recording daily maintenance activity.
• Mentoring inexperienced or new employees.
• Responding quickly to any emergencies.
• Provides engineering support by responding to requests for mechanical and electrical problems.
• Complies with codes by adhering to requirements, advising senior management on needed preventive actions.
• Conducting employee performance reviews.
• Running a preventive maintenance program that will minimize breakdown in the long run.
• Managing critical spare parts of all the equipments
• Creating maintenance procedures
• Recommend the top management to reduce energy costs
• Provides lighting by maintaining electrical lighting fixtures.
• Ensure all production equipment is maintained in like-new condition to ensure safe and efficient operations
• Analyse and estimate cost on various maintenance and repair projects and initiate requisitions of all shop supplies and
repair parts
• Heading the complete operations of Injection moulding plant; manufacturing of uPVC and HDPE fittings.

Role Summary:
Periodic and Preventive maintenance of the following machines
▪ Power Distribution System, Chillers, Transformers.
▪ Centralized Air-Conditioning System, DG’s and CNC Machines,
▪ ACB’s & VCB’s.
▪ Maintaining & updating QMS & EHS related documents.
▪ Maintenance of Electrical Distribution systems like MCC, SSB, MLSB, LSSB and MCBDB.

Periodic and Preventive maintenance of the following machines

Periodic and Preventive maintenance of Control panel boards, Programmable logic controls, Electric, Gas and Diesel furnace maintenance, Cranes, CNC maintenance and all type of electrical machines.
Periodic and Preventive maintenance of utilities in the following area
▪ Aluminium Die Casting.
▪ Plastic injection moulding.
▪ Zinc Plating.
▪ Powder coating.
▪ Machine shop.
▪ Environment treatment plants.

Periodic and Preventive maintenance of Control panel boards, Programmable logic controls, Electric, Gas and
Diesel furnace maintenance, Cranes, CNC maintenance and all type of electrical machines.
Periodic and Preventive maintenance of utilities in the following area
• Aluminium Die Casting.
• Plastic injection moulding.
• Zinc Plating.
• Powder coating.
• Machine shop.
• Environment treatment plants.