Babar Hussain

Lead my mechanical maintenance team and my Work on scop as given below QHSE/JSA/PTW/SOPs International Standards.
CPF- Central Processing Facility.
FPF- Field processing Facility.
OGP - Onshore Gas plant.
OUS- Oil Unloading Station.
LPG - Liquid Petroleum Gas.

CBM-Condition Based Maintenance.
SEMS - Surface Equipment Maintenance Services
SMP- Standard Maintenance Procedures.
IFMS- Integrated Facility Maintenance Services.
QEMs- Quality and Environmental Management Systems.
P&IDs- Piping and Instrumentation Diagrams.
MCDR-Material Corrosion Damage Report.
CAF-Change Approval Form
MEFS- Mechanical Flow Commissioning Scheme
MTO- Material Take Off.
RFQ- Request for Quotation.
MTTR-Mean Time to Repair.
MTBR-Mean Time Between Repair.
RCFA-Root Cause Failure Analysis.
O&M-Operation and Maintenance.

Predictive maintenance technology (vibration, oil, infrared/ thermography analysis)
Computerized Maintenance Management Systems (CMMS) Expertise in SAP- PM
•Online vibration monitoring system (Bentley Nevada System-1).
•Off-line vibration monitoring system (SKF Aptitude & Emerson CSI 2140 / 2130).
•Pocketable Vibration Meter (Rino - Riovibro VM - 630).
•Temperature Meter (FLUKE 62MAX IR Thermometer).
Technical Analysis - TA-1 for rotating / static equipment’s
TA-2 analysis - TA-2 for rotating / static equipment’s

MISCELLANEOUS JOBS
Assignments are;
• Gears mounting and dismounting on shaft.
• Bearing replacement, seal replacements
• Overhauling of gearboxes
• Reclamation of all types of compressor valves, packing cases, & mechanical seal faces
• Maintenance of cooling tower fans and blowers
• Reclamation of various types of valves (gate/globe/butterfly/NRVs/PSVs)
• Balancing of motor rotors, impellers, blowers, pulleys etc.
• Fin fan overhauling.
ALIGNMENT
• Rim & Face
• Reverse indicator method
• Laser alignment
FITTING SHOP JOBS
• Drilling machines
Working as Machinery Reliability and Condition Monitoring.

Work on these Equipment’s

2 * CAMERON Superior USA RM54 Gas Compressor.
2* Ingersoll RAND Air compressors.
3*Sulzer Water injection Pumps
2* Sulzer Water feed pumps (Sulzer) with ABB Motor.
3*Sulzer Feed Recycle Pump with Sulzer Motor ZF150-4560
3*Solar turbo Tronic7 Gas engines

Check All type of Valves. (Jhon Crane)
Butter fly Valves, Gate Valves, Ball Valves, Pup off valves

CRANES.
3-ton, 5-ton, 10-ton overhead cranes.
55-ton XCMG Mobile Crane,
Inspection all types pipe lines. (damages/reveel) inspection.
2" 4" 6" 8" 10" 12" 14" 16" 18"

Every 250 to 2000 Hours All types of filters, stainners, lubricants, coolants, hydraulic, gear, engine oils will be change with standard operation procedure schedule system.

Maintenance & Installation of Assets

✔ Preventive maintenance and workshop activities- valves services, gasket repairs, testing, and refurbishments.
✔ Prepared static equipment, Piping, Pipelines, Strainers, etc for corrective & periodic off stream inspections- (isolations, purging, stripping, reassembling, reinstatement, internal cleaning & associated maintenance jobs)
✔ Integrity Pigging, hydro testing & commissioning Well flow lines
✔ Flange management, hydraulic bolt torqueing & tensioning
f scope, shutdown, maintenance & tests, PTW/JSA/TRA, method statements/SOP, diagrams, lifting plans, technical drawings, isolation mark-ups, Maximo & SAP (CMMS).

Maintenance of Oil & Gas wellheads/Xmas Trees:

✔ Handled PBMO lubricator assemblies for plugging/unplugging of TWCV/BPV/VR plugs on wellhead.
✔ Workshop lab activities, servicing, refurbishments & testing of API & ASME valves, process equipments (Xmas trees valves, annulus valves, SSVs, choke valves, isolation valves, remote manifolds).

KPK & AJK
(infrastructure/structure/superstructure) internal / external

Planning
Eexcuation
Commissioning
Testing
Close out documentation
O&M Manuals
Site Queries
Client Meetings

Siyahkalem has recently signed a contract for The Saudi Fund for Development (SFD)’s aid project " Reconstruction of Facilities in EathquakeAffected Areas in AJ&K and KPK «, in May 2017. This fast track project will be completed in a challenging duration of 600 days. The project consists of the construction of University and Local Government Buildings (Total 117 Buildings) with a total construction area of approximately 200, 000 m² in 4 seperate locations


Leading the whole project of warehouse Automation's.

Commissioning work in Site, start up in site and Pr-commissioning tasks.


Preparing and studying technical SOP related to machine operations.

Planning for SPM & NPM of Warehousing Automation system & Robotics system and Spare planning for Site.

Lead rigging crews during project Installation & Commissioning of mechanical & Electrical and ensure timely Completion of Project.



Reported to Manager about site related issues (Daily submittals, Inspection requests, Quality, Safety, Progress, Resources, Risk, Material and maintenance and Service etc.)



Installation of new Machinery, Including-Cabling, Start-up, Commissioning and fault diagnosis.




Work under pressure and handle the breakdown maintenance and services.

Tracking and storing the departments inventory, including spare parts

Comply with safety rules and regulations. Be fully aware of the safety hazards in the CPF plant.

Familiar with plant equipment, P&IDs, SOPs, Work instructions, as well as the emergency procedures and any other related documents.

Execute & supervise that the preventive, corrective and condition based maintenance activities, annual outage and overhauling work activities on plant equipment are performed in a safe and efficient manner in accordance with the approved Standard Operating Procedures, quality standards, plan & time schedules with strict adherence to safety.

Supervise the work of mechanical technicians; provide directions to them in order to maximize the plant availability and reliability.

POWER GENERATION - TECHNICAL SUPPORT DEPARTMENT - MECHANICAL

Worked in CATERPILLAR Field Service
• As a Field Service Engineer manage and supervision the subordinates with the right and positive attitude towards work customers, company and profitability of the job.
• Coordinator with all field staff/Customers for quotations, caterpillar parts list, estimate jobs, service advising & analyzing. Communication with Superiors, Customer & Subordinates for briefing of service related works.
• Manage & assign projects, job control, estimation, supervision, co-ordination of labor force.
• Prepare service report, ISO work instructions, risk assessment and checklist for all works, Responsible for maintaining the plant equipment’s as per customer requirements.
• Report and document the activities carried out in line with the ISO standards and company requirements. Reading and interpreting drawings, circuit’s, manuals and code specifications.
• Full command on Caterpillar DBS, CAT SIS, CAT ET & SAP software's
PDI, Commissioning & Full Overhaul of Generators & Machines.
• All C-Series ACCERT Engines C-15, C-18, C-32
• 3600 Series Engines (3608, 3612, 3616 HFO Engines)
• 3500 Series Engines (3508DITA, 3512DITA, 3516DITA, G3520C)
• 3400 Series Engines (D3406, G3412, D3412TA)
• 3300 Series Engines (D3306, G3306, 3304)
• Hands on experience to recondition & overhaul of complete caterpillar engines and engine components as well;
• Cylinder head
• Turbo charger
• Water pumps
• Fan drive pulley
• Throttle body
• Pressure regulator
• Oil/fuel pumps
• Fuel injectors