Bahaa-Eldin Bonna, Project Engineering Manager

Bahaa-Eldin Bonna

Project Engineering Manager

Thyssenkrupp Uhde (Egypt)

Location
Egypt - Cairo
Education
Diploma, Project Management
Experience
27 years, 8 Months

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Work Experience

Total years of experience :27 years, 8 Months

Project Engineering Manager at Thyssenkrupp Uhde (Egypt)
  • Egypt - Cairo
  • My current job since September 2012

1. Coordinate between Engineering Disciplines Lead
2. Interface between Project Manager and Engineering Discipline Leads
3. Interface between Client and Engineering Disciplines
4. Ensure the application of the quality procedures in the Engineering work
5. Maintain the quality of the Engineering work
6. Ensure the collection of the lesson learnt through out the project.
7. Managing Gate Mile Stones (Lead the meetings, follow-up, prepare the required documents, etc.).

Projects:
Bagfas (Banderma - Turkey) Nitric Acid/Ammonium nitrate/Calsuim Ammonium Nitrate

Senior Technical Expert - Instrumentation and Control at ThyssenKrupp Uhde (Egypt)
  • Egypt - Cairo
  • My current job since March 2012

1. Manage the instrumentation and control team
2. Manage the I&C tasks
3. Ensure the application of company quality procedures
4. Ensure the application of I&C working steps.
5. Ensure the application of I&C international standards (e.g. ISA, IEC, ANSI ...etc.)
6. Interface with other disciplines & project management
7. Interface with client
8. Interface with different vendors

Projects:
AlexFert (Alex, Egypt) Ammonium Salphate

Project Engineering Manager at ThyssenKrupp Uhde GmbH
  • Germany
  • September 2012 to March 2013

1. Coordinate between Engineering Disciplines Lead
2. Interface between Project Manager and Engineering Disciplines Lead
3. Interface between Client and Engineering Disciplines
4. Ensure the application of the quality procedures in the Engineering work
5. Maintain the quality of the Engineering work
6. Ensure the collection of the lesson learnt through out the project.
7. Managing Gate Mile Stones (Lead the meetings, follow-up, prepare the required documents, etc.).

Projects:
1. Bagfas (Banderma - Turkey) NA/AN/CAN
2. EHC (Ain Sokhna - Egypt) Nitric Acid / LDAN

Deputy Project Engineering Manager at Uhde Engineering Egypt
  • Egypt - Cairo
  • March 2011 to June 2012

1. Coordination between PM, Engineering disciplines, Procurement and DCC.
2. Lead the Engineering weekly meeting to evaluate and follow up the progress of the project
3. Communicate with Client regarding engineering issues.

Project:
AlexFert (Alex, Egypt) Ammonium Salphate

Senior Instrumentation and Control Engineer at UHDE Engineering Egypt
  • Egypt - Cairo
  • July 2008 to March 2012

Design instrumentation and control systems for the fertilizers and petrochemical industry

• DCS, ESD, SCADA, PLC, MMS, VMS functional specifications; design drawings, documents, instrumentation specifications and review of Project proposal / FEED / DBSP / LSPB / IFC package as per Standards and Specifications.
• Construction supervision
• Instrumentation and Control systems Commissioning

Project:
EFC UAN (Ain Sokhna, Egypt) Urea Ammonium Nitrate

Instrumentation and control Engineer at Saudi Consolidated Engineering Co.(Alkhatib & Alami)
  • Saudi Arabia - Eastern Province
  • September 2006 to June 2008

Design The required Systems for Oil & Gas companies (ARAMCO):

DCS, PLC, ESD, SCADA, HMI and gas detection systems

Also, Design the specifications for instrumentation and supervision of projects.

Projects (SCECKA): All the following projects are Saudi ARAMCO projects:
1)Harmaliyah Water injection Pump
From: 01/2008 to: 06/2008 Location: Harmaliyah
Role: Project Engineer and Lead instrumentation Engineer
Duties and Responsibilities:
•Project planning
•Coordinate between disciplines (Piping Mechanical, Electrical, Instrumentation, Architectural, Structural and Communications Departments)
•The preparation of detail design, Block diagram, Logic diagrams, wiring drawings and specification for PCV, FCV, MOV, PIT, FIT and TIT and prepare DCS, ESD and VMS specifications and Gas detection system design.

2)Hawiyah Gas Plant DCS / ESD CUTOVER
From: 06/2007 to: 12/2007 Location: Hawiyah
Duties and Responsibilities:
Preparation of cutover work packages for Hot/Cold/Warm cutover of DCS (60, 000 I/O) which includes in-depth study of DCS and ESD systems, loop by loop, preparation of cutover reports, preparation of Auxiliary system cutover reports, Emergency Shutdown Valves and involved in the preparation of Non I/O cutover packages (Console cutover).

3)Expansion of Uthmaniyah Khuff Gas Manifold.
From: 05/2007 to: 07/2007 Location: Uthmaniyah
Role: Lead Instrumentation Engineer
Duties and Responsibilities:
Preparation of detail design & preparation of Block diagram, Logic diagrams, wiring drawings and specifications for MOV, PZV, PIT and scraper passage indicators, and prepare RTU specifications and Gas detection system design.

4)Expansion of Hawiyah / Haradh Khuff Gas Manifolds.
From: 11/2006 to: 06/2007 Location: Hawiyah/Harad
Duties and Responsibilities:
Preparation of detail design, Block diagram, wiring drawings and specifications for MOV, PZV, PIT, TIT and Heat tracing system. Also preparing RTU specifications and Gas detection system design.

5)Khurais SCADA / RTU
(560 oil wells, 250 observation wells, 560 water injection wells, 240 sectionalizing valves)
From: 09/2006 to: 04/2007 Location: Khurais
Duties and Responsibilities:
Involved in preparation of SCADA/RTU functional specifications and CCTV system specifications including the specifications of the interfaces between the different systems (e.g. Multi Phase Flow Meter, Corrosion Monitoring System, Permanent down Hole Metering System, Electrical Submersible Pumps and Cathodic Protection System)

Senior Application Engineer at IBN Engineering
  • Egypt - Cairo
  • June 2005 to September 2006

1. Metso Automation Product Manager (Valves, actuators, positioners, MetsoDNA)
2. ESD/ESV applications
3. PLC, DCS, SCADA, HMI programming, installation and erection.
4. Sensors, Actuators, Motors and Motor Drives installation and erection.
5. System Analysis and Design.
6. Offers and quotations preparation.
7. Project manager.

Dies & Molds Dept. Head at FIMCO
  • Egypt - Cairo
  • October 2004 to March 2005

Supervision of Dies & Molds Manufacturing
Design Dies & molds for Automotive parts(using AUTOCAD).
Program and operate Wirecut CNC Machine

Maintenance Engineer at AKL Factories
  • Egypt
  • September 2003 to October 2004

1.Maintenance of Injection Moulding Machines
2.Maintenance of Presses
3.Maintenance of Air Compressors
4.Maintenance of workshop machines
5.Maintenance of Ultrasonic welding machines
6.Maintenance of conveyor belts
7.Maintenance of Vacuum metal spray machine

Control Systems Lab. Engineer at Qatar University
  • Qatar - Doha
  • March 2001 to July 2003

-Assist in teaching the following Courses:
1. Control Systems (Using Matlab)
2. Mechatronics
3. C/C++ programming (Using MS Visual Studio)
4. Systems Lab.
5. Mechanisms
6. Engineering Measurements
7. Engineering Vibrations
8. Numerical Methods for Engineers (Using Matlab)
-Assist in Researches and Students Projects related to:
1. Control Systems
2. Mechatronics
3. Mechanisms and Mechanical Design

Instrument/Control Systems Engineer at Engineering Services & Trading Co.
  • Egypt
  • June 1996 to February 2001

Junior Responsibilities:
1. PLC, DCS, SCADA, HMI programming, installation and erection.
2. Sensors, Actuators, Motors and Motor Drives installation and erection.

Senior Responsibilities:
1. System Analysis and Design.
2. Offers and quotations preparation.
3. Projects manager or chief engineer.
Projects:

Projects:
-Talkha Power Station: SCADA System - 2001
Work in a team for erection, programming and commissioning.

-Kafr Eldawwar Power Station: Renewal of Burners Control System - 2000
Work in a team for erection, programming and commissioning.

-Zahran Mall Center: Building Management System.- 2000
Work as a project manager leading a team of 5 engineers and workers.

-Small projects: Mobile Radio Remote Control, DCS and SCADA systems.
Work as a project manager leading a team of 2 engineers and Technians.

Education

Diploma, Project Management
  • at American University in Cairo
  • January 2012

project management professional certificate

Diploma, Project Risk Management
  • at American University in Cairo (AUC)
  • May 2011

studying project risk management according to PMI

Diploma, Project Feasibility Study
  • at AUC
  • December 2010

Studying feasibility study techniques

Diploma, Project Budgeting and Financial Control
  • at AUC
  • August 2010

Financial techniques

Diploma, Project Bids and contracts
  • at AUC
  • September 2009

Studying the Fidic laws

Diploma, Project Planning and control techniques
  • at AUC
  • May 2009

project planning techniques

Bachelor's degree, Mechanical Production Engineering
  • at Faculty of Engineering
  • May 1993

Production Engineering B.Sc.

Specialties & Skills

Engineering Management
Project Management
Instrumentation
C++ programming
PLC programming
Visual Basic Programming
Mechatronics
AutoCAD
ADAMS V11.0/12.0
MS Office
Windows
ISaGRAF
PROFIBUS FMS/DP
Matlab 5.3/6.0
Factory Suite2000/InTouch
DCS Engineering & programming
SCADA Systems
TWINCAD
ESD/ESV Solutions and applications
Control System Engineering
Fertilizers
Petrochemical
Instrumentation Engineering
project management

Languages

Arabic
Expert
English
Expert
German
Intermediate

Memberships

Egypt Engineers Syndicate
  • Member
  • June 1993
Society of Mechanical Engineers
  • Member
  • January 2000
International Society of Automation (ISA)
  • Member
  • November 2006

Training and Certifications

Flow School, Level 2 (Certificate)
Date Attended:
November 2005
Valid Until:
November 2005
ISaGRAF and PROFIBUS DP/FMS (Certificate)
Date Attended:
October 1997
Valid Until:
October 1997
OS-9/68K (Certificate)
Date Attended:
October 1997
Valid Until:
October 1997
ESD Training (Certificate)
Date Attended:
November 2005
Valid Until:
November 2005
FieldSence training, Level 2 (Certificate)
Date Attended:
November 2005
Valid Until:
November 2005