Bahaa-Eldin Bonna, Project Engineering Manager & Senior Technical Expert

Bahaa-Eldin Bonna

Project Engineering Manager & Senior Technical Expert

Thyssenkrupp Uhde

Lieu
Egypte - Le Caire
Éducation
Diplôme, Project Feasibility Study
Expérience
27 years, 10 Mois

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Expériences professionnelles

Total des années d'expérience :27 years, 10 Mois

Project Engineering Manager & Senior Technical Expert à Thyssenkrupp Uhde
  • Egypte - Le Caire
  • Je travaille ici depuis juillet 2008

Full commitment to Safety and Quality Preparing - with management team - detailed proposal to be presented for local/global projects tender Prepare project detail scope of work defining: Work Breakdown Structure (WBS) Cost Breakdown Structure (CBS) Procurement activities and plans Reviewed existing processes and procedures related to engineering projects in order to identify opportunities for improvement. Established communication channels between internal teams as well as customers or vendors. Researched industry trends in order to stay abreast of best practices in engineering project management. Managing Engineering disciplines (Process, Civil, Piping/Layout, Mechanical, Electrical, Instrumentation and Control) Coordinate with stakeholder and different parties (Germany - Egypt - India) to ensure best implementation mechanism for the projects Created reports summarizing project status, budget forecasts, resource utilization, and other key metrics. Ensure the application of company quality procedures according to quality manual in different projects phases Interface between the client, construction management and engineering disciplines Supporting the client in plant technical management Participate in 3D model reviews Ensure documentation of lesson learnt to enforce learning environment Manage the Instrumentation and Control Engineering team and resources Participate in developing global standard working procedures and working steps for I&C Ensure the application of international standards (e.g ISA, IEC, ANSI, API, ASME, etc.) Coordination between the engineering disciplines, as well as interfacing between Project management and the engineering disciplines Ensure the application of the company quality manual/working instructions for all the project engineering tasks. Developed and maintained project plans, schedules, budgets and scopes of work. Ensured compliance with applicable laws, regulations, codes and standards related to engineering projects.
Monitored progress against established milestones to ensure timely completion of projects. Identified potential risks associated with the project scope and proposed solutions for mitigation. Collaborated with engineering teams to design and implement complex technical solutions. Coordinated resources across multiple departments to ensure successful project execution. Implemented quality assurance processes to ensure that all deliverables met customer expectations. Managed external vendors and suppliers to ensure timely delivery of materials and services. Prepared detailed cost estimates for new projects based on resource requirements and timelines. Conducted regular meetings with stakeholders to review progress, resolve issues, and identify areas of improvement. Encouraged team collaboration and motivated individual employees through positive reinforcement and technical recognition. Projects: QAFCO7 - Petrochemical Complex - Qatar - 2023 - Running NCIC 2 - Petrochemical Complex - Egypt - 2018 - 2023 NOVC - Bean Crush Project - Egypt - 2015 - 2018 Bagfas - Petrochemical Complex - Turkey - 2012 - 2014 EPPC - PP/PDH plant - Egypt - 2014 - 2015 AlexFert - AS plant - Egypt - 2010 - 2012 EFC - UAN plant - Egypt - 2009 - 2010

Project Engineering Manager à Thyssenkrupp Uhde AG
  • Allemagne - Dortmund
  • septembre 2012 à mars 2013

Developed and maintained project plans, schedules, budgets and scopes of work. Monitored progress against established milestones to ensure timely completion of projects. Identified potential risks associated with the project scope and proposed solutions for mitigation. Collaborated with engineering teams to design and implement complex technical solutions. Coordinated resources across multiple departments to ensure successful project execution. Implemented quality assurance processes to ensure that all deliverables met customer expectations. Prepared detailed cost estimates for new projects based on resource requirements and timelines. Conducted regular meetings with stakeholders to review progress, resolve issues, and identify areas of improvement.

Senior Instrumentation and Control Systems Engineer à ' Saudi Consolidated Engineering Co.
  • Arabie Saoudite - Khobar
  • septembre 2006 à juin 2008

Preparation of detailed design drawings of instrumentation and control system.

Senior Application Engineer à IBN Engineering
  • Egypte - Le Caire
  • juin 2005 à septembre 2006

1. Metso Automation Product Manager (Valves, actuators, positioners, MetsoDNA)
2. ESD/ESV applications
3. PLC, DCS, SCADA, HMI programming, installation and erection.
4. Sensors, Actuators, Motors and Motor Drives installation and erection.
5. System Analysis and Design.
6. Offers and quotations preparation.
7. Project manager.

Dies & Molds Dept. Head à FIMCO
  • Egypte - Le Caire
  • octobre 2004 à mars 2005

Supervision of Dies & Molds Manufacturing
Design Dies & molds for Automotive parts(using AUTOCAD).
Program and operate Wirecut CNC Machine

Maintenance Engineer à AKL Factories
  • Egypte - Mansourah
  • septembre 2003 à octobre 2004

1.Maintenance of Injection Moulding Machines
2.Maintenance of Presses
3.Maintenance of Air Compressors
4.Maintenance of workshop machines
5.Maintenance of Ultrasonic welding machines
6.Maintenance of conveyor belts
7.Maintenance of Vacuum metal spray machine

Control Systems Lab. Engineer à Qatar University
  • Qatar - Doha
  • mars 2001 à juillet 2003

-Assist in teaching the following Courses:
1. Control Systems (Using Matlab)
2. Mechatronics
3. C/C++ programming (Using MS Visual Studio)
4. Systems Lab.
5. Mechanisms
6. Engineering Measurements
7. Engineering Vibrations
8. Numerical Methods for Engineers (Using Matlab)
-Assist in Researches and Students Projects related to:
1. Control Systems
2. Mechatronics
3. Mechanisms and Mechanical Design

Instrument/Control Systems Engineer à Engineering Services & Trading Co.
  • Egypte - Mansourah
  • juin 1996 à février 2001

Junior Responsibilities:
1. PLC, DCS, SCADA, HMI programming, installation and erection.
2. Sensors, Actuators, Motors and Motor Drives installation and erection.

Senior Responsibilities:
1. System Analysis and Design.
2. Offers and quotations preparation.
3. Projects manager or chief engineer.
Projects:

Projects:
-Talkha Power Station: SCADA System - 2001
Work in a team for erection, programming and commissioning.

-Kafr Eldawwar Power Station: Renewal of Burners Control System - 2000
Work in a team for erection, programming and commissioning.

-Zahran Mall Center: Building Management System.- 2000
Work as a project manager leading a team of 5 engineers and workers.

-Small projects: Mobile Radio Remote Control, DCS and SCADA systems.
Work as a project manager leading a team of 2 engineers and Technians.

Éducation

Diplôme, Project Feasibility Study
  • à AUC
  • décembre 2024

Studying feasibility study techniques

Diplôme, Project Bids and contracts
  • à AUC
  • septembre 2024

Studying the Fidic laws

Diplôme, Project Budgeting and Financial Control
  • à AUC
  • août 2024

Financial techniques

Baccalauréat, Mechanical Production Engineering
  • à Faculty of Engineering
  • mai 2024

Production Engineering B.Sc.

Diplôme, Project Planning and control techniques
  • à AUC
  • mai 2024

project planning techniques

Diplôme, Project Risk Management
  • à American University in Cairo (AUC)
  • mai 2024

studying project risk management according to PMI

Diplôme, Project Management
  • à American University in Cairo
  • janvier 2024

project management professional certificate

Specialties & Skills

Engineering Management
Project Management
Instrumentation
Petrochemical
project management
COMMUNICATIONS
CONSTRUCTION MANAGEMENT
CONSTRUCTION
CONTROL ENGINEERING
QUALITY ASSURANCE
COLLABORATION
POSITIVE REINFORCEMENT
PROJECT MANAGEMENT
QUALITY PROCEDURES
PROJECT ENGINEERING
C++ programming
PLC programming
Visual Basic Programming
Mechatronics
AutoCAD
ADAMS V11.0/12.0
MS Office
Windows
ISaGRAF
PROFIBUS FMS/DP
Matlab 5.3/6.0
Factory Suite2000/InTouch
DCS Engineering & programming
SCADA Systems
TWINCAD
ESD/ESV Solutions and applications
Control System Engineering
Fertilizers
Instrumentation Engineering

Langues

Arabe
Expert
Anglais
Expert
Allemand
Moyen

Adhésions

Egypt Engineers Syndicate
  • Member
  • June 1993
Society of Mechanical Engineers
  • Member
  • January 2000
International Society of Automation (ISA)
  • Member
  • November 2006

Formation et Diplômes

Flow School, Level 2 (Certificat)
Date de la formation:
November 2005
Valide jusqu'à:
November 2005
ISaGRAF and PROFIBUS DP/FMS (Certificat)
Date de la formation:
October 1997
Valide jusqu'à:
October 1997
OS-9/68K (Certificat)
Date de la formation:
October 1997
Valide jusqu'à:
October 1997
ESD Training (Certificat)
Date de la formation:
November 2005
Valide jusqu'à:
November 2005
FieldSence training, Level 2 (Certificat)
Date de la formation:
November 2005
Valide jusqu'à:
November 2005