Machine Technician
Mars GCC
مجموع سنوات الخبرة :13 years, 6 أشهر
D\] Company Name: Mars GCC, Jafza, Dubai
Company Profile: Chocolate Manufacturing Plant
Designation: Machine Technician
Duration: From May 2014 to till date.
Experience: 3Months
Brand Products: m&m, Molesters, Bounty, Mars, Snickers, Twix, Jewels, Flutes.
Roles & Responsibility:
✓ Working as a Line In charge, to manage Contractors job assignment and their safety.
✓ Trouble Shooting and Maintenance Activities in Moulding Line.
✓ Performing Periodical (Weekly, Midyear & Annual) pm activities for improving productivity.
✓ Performing Quality control checks & CCP Checks for every hour.
✓ Performing 5S, TPM Activities in my working area.
✓ Performing regular Audit checks for GMP & GHP.
✓ Raising Near Miss (Safety, Food Safety & Environment) to eliminate accident.
✓ Giving Suggestions for Improving Production, Cost Savings & Safety action.
List of Kaizen Improvements: ✓ Provide Metal Pipe in 10Ton Tank Manual Sieve to fix High level Sensor safely.
✓ Modify the shell leg depositor Hopper grill to eliminate the Hardened chocolate.
C\] Company Name: Micron Semiconductor Singapore pte. Ltd., Singapore.
Company Profile: Wafer Fabrication (300mmWafer Plant)
Designation: Technologist (Process & Maintenance)
Duration: From April 2006 to May 2014.
Experience: 8 Years, 1Month.
Roles & Responsibility: (300mm Diffusion Process)
✓ Worked as a Shift leader for coordinating shift activities and job allocation for shift technicians.
✓ Utilize Technical Materials such as Equipment Manuals, MSDS, Safety Manuals, Safety Drawings, Process and Instrument Diagrams (P&ID's), Schematics and Blue prints to trouble shoot and maintain systems.
✓ Write procedures, work instructions and work orders and maintain records of repairs, calibrations and test in the system.
✓ Interface with Equipment operators and maintenance staff to ascertain problems with equipment.
✓ Adhere to hygiene & clean room protocol.
✓ Participating Member for Following Teams: a. Emergency Responsible Team (ERT)
b. Total Productive Maintenance (TPM) (Conducting 6S Audit, Raise M-Tag, CIP)
✓ Hands on Experience in Equipment setup & Installation.
✓ Perform routine scheduled maintenance of NIT/POLY/ALD/CG/TEOS (HIKE Equipment)
✓ Perform routine scheduled maintenance of HTO/ATOX/HIK (TEL Equipment)
✓ Perform used SIC/Quartz parts cleaning using POLYFLOW (TEL Equipment)
✓ Perform PM - Various Gas line & Boat change for Particle improvement.
✓ Perform periodic Qualification on tool & SPC Chart comment and react corresponding to the deviation.
✓ Perform CM - Daily Equipment alarm / wafer recovery.
✓ Creates POLYFLOW quartz cleaner system reboot procedure documentation.
List of the completed EQCC Projects:
✓ Designed Pre-Leak Check table.
✓ Solid Virtual wall to reduce by-product forming.
✓ Design & Fabrication of Fixture to attach Helium Cylinder & Helium Leak Detector.
✓ Improvement of Helium leak check port in Hafnium tools to prevent hand valve damage.
✓ Change of Back N2 Injector in poly tool to enable Outer tube pm Extend from 30um to 45um.
✓ Modify Gas box panel for TEL Furnace.
✓ ATM Overpressure chart check need to add in Nitride cold trap pm checklist.
✓ Modification of double wagon vehicle to prevent vibration
✓ Modification of Rework Poly fins Carrier.
✓ Pre-Surface check for TMA Bottle inlet / outlet port.
✓ Fabrication of Teflon Stopper to hold the ATMI make TEOS Canister Cabinet.
✓ Implemented bolt and butterfly nut to lock the backend brackets.
✓ Implemented using Elbow in K/E Cooling water line to prevent Water leak.
B\] Company Name: Perfetti Vanmelle India (P) Ltd, Chennai, India
Company Profile: Confectionery (Chocolate) Plant.
Designation: Technologist (Operation & Maintenance)
Duration: From Sep - 2001 to March - 2006.
Experience: 4.5Years.
Brand Products: Alpenliebe, Lollipop, Mentos, Marbles, Fruit-Tella.
Roles & Responsibility:
✓ Working as a Line-In-Charge, to lead our team successfully, to follow up with vendors for Production M/c installation & Utility Equipments during plant start up.
✓ Alpenliebe line-In-Charge for all process like, AWM, Cooker, Depositor & Packing M/c's.
✓ We are making the product with requirement quality like Shape, Temperature, Taste,
Packing Seal & Customer Satisfaction, following with Hygiene, GMP, SOP, HACCP, Safety (Man, Machine & Product)
✓ Four color Lollipop & Alpenliebe Depositor, Cooker & Packaging M/C Erection, and Line Operation & Similar Maintenance.
✓ Alpenliebe & lollipop Depositor line mould clean servicing.
✓ Mould chains, drive chains, main bearing, and supported bearing lubricating work.
✓ Chocked nozzles, Sleeves & Bending plungers replacing work.
✓ Hoppers, Vessels, Tanks, Filters, 3 ways & 2way valve, two colors & Four color.
Manifolds servicing & cleaning by Caustic Soda & Citric Acid.
✓ Alpenliebe Cooker Vapour condenser cleaning, worn-out slurry pipe line Gaskets, steam jumper replacing.
✓ Service, Trouble shooting & Provide Engineering support for plant production m/c.
✓ Supervising of Maintenance activities such as Boilers, Water Treatment plant, ETP.
✓ Planning of Shutdown Maintenance.
Process Line Activities:
✓ Operation and Achieving Daily Target of "APV BAKER" make Depositor & Cooker for Alpenliebe & Lollipop line.
✓ Operation of "BOSCH" make Interior cooker for Mentos Line.
✓ Operation of Tella cooker, cooling drum & Pulling M/C.
✓ Process Equipments such as Vacuum Cooker, Pulling machine, Rope sizers, Batch rollers, Kernel Forming Machine and Hot candy Depositor.
✓ Frequently Monitoring AHU (Air Handling Unit) to Maintain Temperature & Relative Humidity.
✓ Operation & Monitoring the AWM (Automatic Weighing M/c) as per setting of the required Recipe
✓ Followed Good Manufacturing practice (GMP), Standard operating Procedure (SOP) Safety Activities, Clean room Technology & House Keeping inside the plant.
✓ Preparing and maintaining ISO documentation & involved in 6S activities.
Packaging Line Activities:
➢ Maintenance of Confectionery Packing machines Cut & Wrap, Pillow pack, Roll wrap and pouch packing machines.
➢ Monitoring the Performance of BOSCH (Vertical & Horizontal) Packaging M/c to achieve the 100% of Quality with Quantity.
➢ Operation of "HACKMANG" makes Jar Packing M/C.
➢ Handling of Secondary Packing Sealing M/C.
➢ Achieving the Specified Target of TIN Packing, JAR Packing & Pouch Packing as per the Planning requirements of the concern.
➢ Adjusting the settings of "Domino" make printing as the required font & visibility to the customers.
➢ Developing the TPM activities in the organization. (6S, M-Tag, CIP)
➢ Attending Monthly Group Discussion meeting for Safety Purpose, Production Target & Suggestion for Productivity.
Department: Energy Maintenance (Boiler, Air Compressor, D.G, WTP)
Duration: From April - 2001 to Sep - 2001.
Experience: 6 Months.
Roles & Responsibility:
➢ Performed in Boiler, D.I Water plant, ETP, Coal yard, Diesel Generator, Air-compressor Shutdown maintenance
➢ To schedule for Preventive maintenance
➢ Working with Engineer for planning & materials purchasing.
➢ Performed in machine designing by Auto-cad.
Educational Details Technical Qualification: A] Course: Bachelor of Mechanical Engineering, B.Tech (Feb - 2013) Marks Scored: 70%, Grade-B. RVD University, Rajasthan (State), India.
A] Course: Bachelor of Mechanical Engineering, B.Tech (Feb - 2013) Marks Scored: 70%, Grade-B. RVD University, Rajasthan (State), India.
B] Course: Diploma in Mechanical Engineering, D.M.E (April - 2000) Marks Scored: 87.33% Class Obtained: 1st Class with Honors Government Polytechnic, Trichy (D.T), Tamilnadu (State), India.
B] Course: Diploma in Mechanical Engineering, D.M.E (April - 2000) Marks Scored: 87.33% Class Obtained: 1st Class with Honors Government Polytechnic, Trichy (D.T), Tamilnadu (State), India. Professional Experience A] Company Name: Tamilnadu News Print & Papers Ltd, (TNPL) Karur, India. Company Profile: Paper Manufacturing Plant
Designation: Diploma Apprentice (Mechanical) Department: Energy Maintenance (Boiler, Air Compressor, D.G, WTP) Duration: From April - 2001 to Sep - 2001. Experience: 6 Months. Roles & Responsibility: ➢ Performed in Boiler, D.I Water plant, ETP, Coal yard, Diesel Generator, Air-compressor Shutdown maintenance ➢ To schedule for Preventive maintenance ➢ Working with Engineer for planning & materials purchasing. ➢ Performed in machine designing by Auto-cad. B] Company Name: Perfetti Vanmelle India (P) Ltd, Chennai, India