Project Engineer
Sachlo Chemicals
Total years of experience :10 years, 4 Months
Primary link between the project team and the relevant technical disciplines (procurement, engineering
specialists, contracting).
* Responsible for planning and executing the electrical, instrument and automation for expansion of plant.
* Evaluated change order requests in response to out of scope work activities and developing field
conditions.
* Controlled site engineering activities to maintain work standards and meet quality assurance targets.
* Made recommendations to improve design, electrical means and methods and materials based on field or
changing conditions.
* Determined and scheduled priorities as required to progress engineering work.
* Ensured that electrical works conformed to general specifications.
* Monitored installation of materials and equipment for compliance with drawings and specifications.
* Gave presentations of completed work to managers.
• All electrical plant maintenance work .
• Installation of valve (Control, safety and shutoff valve (Rotex, crane process, Siemens, Yokogawa, Mascot and Flowserve) and maintenance.
• Calibration of valve with Hart communicator & Calibrator.
• Diaphragm changing if damaged.
• Make logic with process parameter in DCS for the operation of control valve.
• Installation of flow meter (Emerson (Rosemount) & Yokogawa).
• Installation and calibration of PH/ORP meter (Rosemount and Forbasmarshal).
• Installation and calibration Thermocouple, RTD, temperature transmitter, Pressure switch and level gauges, level switches.
• Steam Boiler (6Ton Thermax India) operation and maintenance
• Air and fuel damper adjustment and maintenance (limit switches and servo motor).
• Compound controller (lal1.2) termination and adjustment.
• Maintenance of water and diesel level switches.
• Maintenance of flame sensor and ignition gun (electrode distance and cleaning).
• Flue gas analysis and adjust the oxygen and CO.
• Also shift from diesel to LFO.
• Caustic Flakes Burner 60ton (Betrams Switzerland operation and maintenance.
• Adjust the air and fuel ratio from compound controller.
• Maintenance of ignition gun, flame sensor and Diesel control valve.
• Flue gas analysis and adjust the oxygen and CO.
• Provide prompt response to inquiries whenever there is a breakdown, and resolve the issue as quickly as possible
• Troubleshoot machine breakdowns and provide preventive maintenance services.
• Provide 24 hours a day maintenance services or assign technical staff to do so.
• To lead design and development of Medium voltage switchgear projects.
• Review and check the complete drawing package prior to submittal & release, and resolve any outstanding questions or issues that arise during design review.
• Make the SLD of power and protection schematics.
Schedule and undertake periodic maintenance on all electrical equipment, components, and installations.
• Transformer commissioning and maintenance (13MVA, 8MV and 2x2.25MVA).
• Transformer BDV Test.
• Ratio Test.
• Voltage imbalance Test.
• Tap changer testing.
• Winding resistance test.
• MV switchgear (13.8KV VD4 ABB) commissioning and operation, control and interlocks.
• Over current and earth fault setting of relays (SPAJ130C, SPAJ4D29).
• Setting of relay type (IDMT, inverse, very inverse and extremely inverse).
• Over voltage and under voltage setting (SPAJ130).
• Remote tripping and interlocking.
• Rectifier (ABB 17.4KA 380VDC) operation and maintenance.
• Cooling system operation and fault rectification.
• Remote tripping from process parameters
• Power Plant (8MW Cummins QKS60) maintenance and operation, synchronization with SEC power (9MVA) according to load demand.
• Automation Yokogawa Centum-3000.
• Installation and upgradation of new cards.
• AI, AO and DI, Do card as per process requirement.
• Termination of ISOs signal with field instruments.
• Logics (PV, PID, switches, annunciator, alarm, tripping etc.) and make graphic display for plant operation.
• Installation of LV switchgear (Siemens) and maintenance (1MW auxiliary load).
• Relay setting (OC, V> & U< Voltage), such as electronic overload and thermal overload.
• Isolator switch installation and operation, Bus bar design according to ampere rating.
• Installation, operation and maintenance of induction motors (up to 110KW),
• Make control circuit for motor operation such as DOL, Start Delta, and Revers forward and according to requirement of plant.
• Motor maintenance such as bearing changing if required.
• Motor testing (winding testing )
• Design and commission on MCC as per load requirement.
• VFD commissioning and operation (ABB 550, 850, Siemens G120C and YaskawaV100).
• Installation of UPS (60KVA ABB India, 4*10KVA Emerson).
Electrical Design of electrical project, calculation of ac & dc load.
• Design of DB, ATS panel, SYNC panel, MOC, PFI and MDB.
• Calculation of the batteries for the system according to the load.
• Develop detailed electrical and systems designs and configurations based on given requirements for ADM sites.
• Make the layout, single line diagram, electrical diagram and current flow diagram.
• Design to distribute the load equally on all the three phase according to their rating.
• Train and brief field team technicians & staff on specifics of PV system implementation for every project.
• Design and plan of AC/DC power systems for all RAN and core network elements as per equipment specifications and power requirements.
• Support sizing and selection of generators including line and neutral cubicles, electric motors and controllers, switchgears, instrumentation and wiring systems.
• Providing technical expertise and support to installation & operation for PV, Generators, Batteries and DBS.
• Develop detailed electrical and systems designs and configurations based on given requirements for PV systems.
• Design Solar arrays, Charge Controllers, Batteries, AC/DC loads, DC cable and Inverters.
• Design, size and document the materials list for PV systems.
• Making single line diagram (SLD) of Data center, installation of generators system and PV system on the sites.
• Making project documentation in which planning, project flow, installation details, item details and commissioning.
• Analyze the system and planning for the better consumption of system
2010 to 2013 COMSATS - Abbottabad, Khyber Pakhtunkhwa Publish in IJEEE: Load management for future power deficient cities. And passed with good CGPA of 3.63. PROJECTS
