DILKAS POONTHOTTATHIL

* Supervised and coordinated daily production activities to ensure smooth manufacturing operations and achievement of production targets.
* Monitored production schedules and optimized workflow to maintain on-time delivery and operational efficiency.
* Ensured proper operation, preventive maintenance (PM), corrective maintenance, and troubleshooting of machinery and equipment.
* Executed preventive and corrective maintenance activities across the facility, enhancing equipment reliability and performance.
* Diagnosed and resolved mechanical and production equipment issues, reducing downtime by 20% through effective troubleshooting techniques.
* Maintained product quality by adhering to company standards, specifications, and quality control procedures.
* Managed manpower allocation, shift scheduling, and workforce productivity to maximize operational efficiency.
* Trained and guided production personnel on safety procedures, operational practices, and equipment handling.
* Conducted comprehensive safety inspections and ensured compliance and workplace safety regulations.
* Monitored raw material utilization and implemented waste reduction initiatives to improve cost efficiency.
* Optimized production processes using lean manufacturing principles, resulting in a 15% increase in production throughput.
* Led root cause analysis (RCA) initiatives, achieving a 25% reduction in recurring equipment malfunctions.
* Prepared production, maintenance, and quality reports while maintaining accurate operational documentation.
* Coordinated with maintenance, quality control, and warehouse departments to ensure uninterrupted production activities.
* Collaborated with cross-functional teams utilizing SAP PM Module, improving work order management and maintenance efficiency.
* Identified and implemented continuous improvement initiatives to enhance productivity, reduce downtime, and improve overall equipment effectiveness (OEE).