Manufacturing Manager
HADEED Metal Manufacturing
Total years of experience :16 years, 9 Months
MANUFACTURING SECTION HEAD 2020 - 2023 HADEED Metal Manufacturing
The section is responsible for producing all the required Spare parts for the whole factory, the section has three major divisions lathing& milling, Steel Structures, Fitting and assembly division.
Key Responsibilities:
Direct and command manufacturing section, establish Section procedures, ensure high quality of products & operations. Ensure products conform to customer & quality standards.
Establish, execute and update the production plan in coordination with maintenance, operations, sales and purchase sections.
Collaborated with QC & technical office to maintain the product quality, as per international standards.
Applying lean-manufacturing techniques to enhance productivity & rigorously improve processes thus ensured maximum utilization of machines, materials & labor to produce the required product with competitive cost and adherence to international standards.
Accomplishments:
Reorganize the machines layout in the workshop to ease the product movement & reduce the wasted time in transportation.
Successfully manufacturing of many spare parts which were imported from abroad before.
Re-instituted all work procedures in shop floor to ensure full control on operations and stock.
Activate usage of the available ERP system after segregation and correction of the corrupted data.
Effective use of raw materials, Scrap Recycling to use it as raw materials & waste reduction.
PRIVATE ENGINEERING OFFICE
Started working with my owned private engineering office for consulting, studying & executing of industrial projects. With full support in all project steps which include and not limited to: studying economic feasibility, importing, designing, fabricating, installing, operation etc.
Accomplishments:
Study a Project for prefabricated house factory.
Study a Project for cement block factory
Study a Project for ready mix concrete.
Study a Project for French Fries production line.
Study a Project for Yoghurt factory.
2014 - 2017
Joined the organization as Senior Production Engineer, moved on upward career trajectories, to merit promotion to the position of Bus Bar Production Manager
Designation Chronology:
▪ 2014 - 2017: Bus Bar Production Manager
▪ 2011 - 2014: Senior Production Engineer & ERP Committee Head/ Safety & Environment & Health Committee Member
Accomplishments:
Played an instrumental role in building bus bar factory along with all machine installation (Up-Cast furnace, extruder machines, Hydraulic Drawing Bench).
Partnered with experts from Italy, India and China to optimize the processes. Liaised with experts from Germany, Netherlands to improve the chemical, mechanical and electrical properties of products.
Engineered enhancements successfully developed the extruder machine to extend product range. Steered innovations to produce different complex profiles of bus bar as per customer requirement.
Successfully instituted production routine for new products in shop floor and in the ERP system.
Key Responsibilities:
Entrusted with full responsibility for bus bar factory, established production plans/ procedures for maintaining high-standards of manufacturing operations. Ensured products conform to established customer & quality standards.
Established, executed and updated the production plan continuously in coordination with planning, sales and purchase department.
Partnered with quality control to maintain the product quality across diverse verticals-chemical, mechanical and electrical properties, as per international standards.
Leveraged lean-manufacturing expertise to enhance productivity & rigorously improve processes thus ensured maximum utilization of machines, materials & labor to produce the required product with competitive cost and adherence to international standards.
Proactively expanded the suppliers’ network, to obtain the best materials quality and competitive price without compromising on quality.
Sourced and recruited brilliant operators. Trained and mentored employees on latest production techniques.
Accomplishments as Senior Production Engineer & ERP Committee Head (2011-2014):
Organized training for 75+ Operators and Engineers. Independently initiated English training for Engineers.
Collaborated with IT team to develop and adapt ERP system (ADVARIS).
Generated reports using ADVARIS (ERP system) to control all operations, ensured data accuracy and congruity with the actual status.
Served as Safety and Environment Committee Member (Production Representative):
- Created and cultivated a safety-conscious work environment in cooperation with safety committee.
- Established policies and procedure to overcome hazardous situations and ensured safe healthy factory.
Key Responsibilities as Senior Production Engineer & ERP Committee Head (2011-2014):
Lean manufacturing and ERP experience owner. Designed new flowcharts & procedures for work to improve process.
Collated reports on monthly & weekly basis for all products, consumed raw materials and averages, machine productivity, time managements, scrap, stock level in the shop floor, to facilitate identification of continuous improvement activities and implement any with significant cost and labor savings.
Trained production staff of different levels (engineers, supervisor & operators) on ADVARIS-ERP system usage & principle.
the company has 3 factories - hollow metal doors, steel structure & metal art.
Key Responsibilities:
Presided over day-to-day function and efficiency of the 3 production units, including oversight and assistance in production planning, staff relations, quality improvement, waste reduction, and other facets necessary for success. Reported to the top management.
Functioned as Design Department Head, studied and reviewed projects drawing, collated shop drawing to get approval for it before commencing fabrication.
Accomplishments:
Designed planning program software for planning department to cover all company works and display progress of all projects & operation across the factories.
Developed time schedule for enormous project to shorten delivery time.
Subject matter expert, focused on workload optimization, resourcing planning, cost control, productivity and efficiency, reduction of waste and ways for improvements.
Instrumental in securing ISO certification from BUREAU VERITAS, designed the work flow chart, work documents, forms and procedures for various departments.
Authored new procedure & flowchart for functions in design department, ensured accuracy since it is directly proportional to project success.
Refurbished catalog of hollow metal doors drawing, to be compatible with international standard (like HMMA & INTERTEK specification).
Hand-selected to manage new factory construction work.
Key Responsibilities:
Drove efficiency with lean manufacturing techniques. Established factory production schedules, strove to optimize production resources: Manpower, Machines & materials to successfully meet customer delivery target
Controlled chemicals and additives injection averages, machines parameters calibration, quality control for raw material, semi-finished and finished product to assure that it is compatible with international standards.
Accomplishments:
Re-engineered the wire wrap machine to reduce the breakdowns. Secured registered patent on this modification (Patent Number 5402). https://sites.google.com/site/syrianinventorsorg/activ-members/
Trouble-shot production line, thereby achieving continuous & improved business performances, including identifying and fixing huge waste in raw material (pulp), resulting in saving 800+ kg daily of raw material.
Analyzed quality control reports to discover a breakdown in the production line, which affected the quality of the final product. Efficaciously fixed it locally thereby saving cost and time (Earlier fixing would be done in Italy).
Teacher, First Industrial Institute - Syria.
Master of Industrial Engineering, 2011
Diploma of Postgraduate Studies in Industrial Engineering, 2008
Bachelor of Mechanical Engineering –Design and Production Engineering, 2004 Damascus University – Faculty of Mechanical and Electrical Engineering I got a patent for my project.