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Ehab Esmail, Lead Mechanical Engineer

Ehab Esmail

Lead Mechanical Engineer ·Nesma Partners

Saudi Arabia

Bachelor's degree, Mechanical Engineering

Work experience

Total years of experience: 19 years, 7 months

Lead Mechanical Engineer

April 2024 - Present

Nesma Partners

Khobar, Saudi Arabia

April 2024 - Present

 Manage all technical issues pertinent to mechanical rotating equipment, packages, systems, and interfaces for Saudi Aramco Projects.
 Perform FEED Verification assuring integrity with project SOW, MASERs & international Codes & Standards.
 Manage / Coordinate in deep all detailed design activities with GES+ contractors.
 Review deliverables of GES+ contractors during detailed design stages, 30%, 60% & 90% submissions
 Technical Support for procurement activities during all stages, not limited to, TBC, TBE, AR and PO.
 Review all suppliers’ deliverables of NMR601, NMR602 & NMR603
 Issue & discuss all necessary Technical Queries with ARAMCO SAPMT, where applicable.
 Find out alternative engineering solutions to reduce cost & schedule impact on the project schedules
 Support construction team to solve all engineering technical issues on-site.
 Approved Aramco Mechanical Engineer. Approval Letters are available upon request.

Company industry:
Oil & Gas
Job role:
Engineering

Lead Mechanical Engineer / Mechanical Engineering Manager

January 2022 - March 2024

Bechtel /PGESCo

Cairo, Egypt

January 2022 - March 2024

 Team Management, staffing, hiring, work plans; long and temporary assignments
 Leading mechanical teams of more than 12 individuals on functional/central and project basis
 Scheduling and Budgeting of Project Manpower and Deliverables
 Monitor and evaluate the performance of subordinate mechanical team.
 Review and approve the originated technical deliverables of subordinate engineers.
 Assist in on-the-job-training of assigned personnel.
 Ensure high level of quality control of the team assignments of the different projects
 Follow up procurement issues and project schedule plans.
 Conducting Annual Performance Reviews, coaching, and career development with team members
 Conducted technical leadership and guidance role during managing co-workers.
 Supporting business development team in all associated technical issues of the new proposals
Coordinating the work with outsource associations and subconsultants to meet the target plan of the projects.

Company industry:
Electric Power Production & Transmission
Job role:
Engineering

Lead Rotating Equipment Engineer

March 2013 - December 2021

Bechtel/PGESCo

Cairo, Egypt

I found this job using Bayt.com

March 2013 - December 2021

 Front End Engineering & Design (FEED) & (EPC & EPCM) for multi discipline projects in the Power Plants, Process Plants, and Petrochemical projects.
 Rotating engineer for pumps, compressors, gas turbines, steam turbines and diesel engines packages.
 Package engineer for hydrogen generators, Chillers, heat exchangers and air-cooled condensers.
 Planned, managed, and coordinated engineering activities of EPC contractor with other disciplines
 Prepared & reviewed mechanical engineering documents includes studies, design drawings, calculations, material requisitions, scope of work and equipment specifications.
 Reviewed all third-party mechanical engineering deliverables.
 Engineered balance of plant (BOP) of mechanical systems/equipment in power station projects to prepare calculations & process PIDs of systems includes Main Steam, fuel, Condensate, Feed water, extraction steam & feed water heaters, Lub. Oil, Compressed Air, Water, Closed Cooling Water, re-boiler, service gas, desalination, circulation water, Demin, drainage, HVAC and fire protection systems
 Prepared technical bid documents & perform bid analysis/evaluation reports for suppliers’ proposals
 Managed pre-award negotiation, kick-off and design review meetings with awarded Suppliers.
 Prepared equipment, valves, piping, specialty lists pricing schedules.
 Prepared all official correspondences such emails, letters, and conference calls in addition to meeting minutes.
 Provided technical evaluation for the contract deviation requests (CDDRs) submitted by the contractor
 Conducted site surveys and plant visits to establish equipment and layout constraints in the existing facilities on existing sites that may influence the overall project design concept to reach most economical solutions.
 Participated in plant operability reviews and hazard reviews as applicable to the rotating equipment.
 Alerted the Project Engineer/Manager to circumstances considered subject to contract change.
 Followed up contractor progress weekly to resolve open items on action item list.
 Managed interfaces between supplier and other involved sub-suppliers.
 Supported construction team during installation of equipment performing material receiving, handover, inspection, FAT/SAT tests, equipment commissioning, surveillance activities for package in addition to systems walk-downs
 Deep knowledge of codes, standards of ASME (31.1, section 1, section VIII, Section XI, PTC, TDP-1), ASTM, ISO, API (610, 611, 612, 614, 616, 617, 618, 619, 673, 674, 676, 681, 682, 685, 676, 692), HEI, AWWA, NFPA, ASHRAE
 Conducted technical leadership and guidance role during managing co-workers.
 Good knowledge of non-specialist areas includes electrical systems, I&C logics, plant design and piping to be able to provide proper directions and coordination
 Proposed staffing solutions, training, and development opportunities.
 Charged as Performance test RE for main equipment of pumps, CTGs, STGs, Boilers, HRSGs.
 Supporting business development team in all associated technical issues of the new proposals
 Reviewed and developed lessons learned to support current and future projects.
 Good knowledge of Saudi Aramco Engineering Standards (SAES) & Material Standard Specifications (SAMSS)

Company industry:
General Engineering Consultancy
Job role:
Mechanical Engineering

Mechanical Design Engineer for Rotating Equipment

December 2006 - February 2013

Dar Al-Handasah, Shair & Partners

Cairo, Egypt

December 2006 - February 2013

 Charged as rotating equipment engineer for equipment associated to mechanical systems of mega projects of industrial plants, lifting stations, steam production plants in addition to rotating equipment associated with High Rising Buildings, Health Care, horizontal residential, Hotels, Educational facilities and transportation
 Rotating equipment engineer for Pumps, compressors, chillers, Air handling units, fans in addition to different static equipment such as (heat exchangers, expansion tanks, heaters, boilers, steam generators).
 Implemented full design of MEP systems from Conceptual / Basis of Design through the construction phase.
 Developed Mechanical / Utility equipment and construction specifications for rotating equipment.
 Performed HVAC load calculations using energy modeling software to size major rotating equipment.
 Performed proper design for steam boiler energy plants producing steam utilized in HVAC humidification, sterilization, medical use and domestic heating processes.
 Experienced in dealing with chilled water Hydronic networks includes different rotating equipment.
 Well versed in preparing the calculations of heat load, pump head, expansion tank, fan static, staircase pressurization, air balance sheets, steam demand calculations and smoke management calculations.
 Prepared equipment data sheets and equipment selection using suppliers’ cutsheets and software.
 Coordinating with other building/project design disciplines and work in a team environment.
 Prepared complete bill of quantities for the project's mechanical equipment & items.
 In depth knowledge of relevant Mechanical standards not limited to ASHREA, ASPE, NFPA, SMACNA.
 Directed activities of Mechanical CAD and Designers as well as use CAD/ Revit
 Reviewed contractor/sup suppliers cutsheets of rotating equipment
 Performed the mechanical site inspections and commissioning for rotating equipment and monitored site progress.
 Capability of designing both the traditional type projects and LEED Certified Projects.

Company industry:
General Engineering Consultancy
Job role:
Mechanical Engineering

Education

Ain Shams University

September 2006

September 2006

Bachelor's degree, Mechanical Engineering

Egypt

GPA (rating): Very good

GPA (rating): Very good

Ranked 4th on Class peers

Skills

EPC

Expert

Oil and Gas

Expert

Power Plants

Expert

Design Consultancy

Expert

Site Engineering

Expert

Goal and result oriented.

Expert

Coordinator

Expert

Team-oriented

Expert

Organizor

Expert

Cade Softwares

Intermediate

Problem solver

Expert

Knowledge in international codes & Standards

Expert

Languages

Arabic

Native Speaker

English

Native Speaker

Italian

Beginner

French

Beginner

Training and Certifications

Certifications
LEED GREEN ASSOCIATE CERTIFICATE
Mar 2012

Training
Designing Steam Systems
Spirax Sarco, UAE
Nov 2011
Power Plant Cycle Chemistry Training
Cycle Chemistry Specialist
Feb 2016

Hobbies and interests

footballer
Bycycling
Swimming
Tennis