Ernesto Costorio, Piping Supervisor & Commissioning Supervisor

Ernesto Costorio

Piping Supervisor & Commissioning Supervisor

Target Engineering Construction Company LLC

Location
Philippines
Education
Bachelor's degree, MECHANICAL ENGINEERING
Experience
15 years, 11 Months

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Work Experience

Total years of experience :15 years, 11 Months

Piping Supervisor & Commissioning Supervisor at Target Engineering Construction Company LLC
  • United Arab Emirates - Abu Dhabi
  • October 2012 to December 2013

Oct. 2012-Present
Position: Piping Supervisor & Commissioning Supervisor
Company: Target Engineering Construction Company LLC
Mechanical and Oil Gas Division P.O. Box 960 ABU DHABI - UAE.
Project: GASCO Abu Dhabi Gas Ltd. NGI (Pure Case) Extension

Technical support of purchasing activities at Samsung Engineering Company Ltd
  • United Arab Emirates - Abu Dhabi
  • March 2013 to December 2013

Samsung Engineering Company Ltd.

Responsibilities: To provide technical support to the development in respect of piping engineering, including supervision of engineering contractors, specification and purchasing of materials, approval of engineering contractors documents and drawings, assist in supervision during construction and hook up activities. Preparation of engineering proposals including estimating manpower requirements and work scheduling. Technical evaluation of vendors bids for equipment and sub-contractor bids for the provision of services. Technical support of purchasing activities. Supervise of piping construction and installation both onshore and offshore, including formulating erection plans, testing procedures, preparation of test packs and the like. I have working knowledge and application of international codes and standards. Primary responsibility was Monitored and Supervised of Piping Spools Fabrication and Piping Installation/Erection on each designated Area and accordance with Project specification and on site schedule. Monitored work status to determined potential to interface or to schedule problems to aide application of preventive measures to negate potential negative effect. Coordinate to the client in charge all discrepancies between actual construction and reference drawing and other relevant problems involved in the construction and commissioning. Prepares hydro-test packages & test flow based on Qatar Gas furnished hydro-test diagrams and coordinate all activities involved in the test packages and punch list. Review the P & ID in conjunction with the piping specification to verify pressure test package limits. Prepares sketches/revises construction drawing to reflects " AS BUILT " condition for preparation of line checking/punch listing through isometric drawing or P&ID. Reviews/approves test packages for completeness of content and for latest revision of documents used. Supervise sub-contractor for hydro and pneumatic testing of pipe lines to ensure it meets the required pressure.. Keep all relevant documents and records of completed works Walk down piping system packages for post-test /reinstatement inspection. Inspect on going and completed construction piping activities

Mar. 2011 - Aug. 2012
Position: Mechanical & Maintenance Supervisor Position
Company: ILIGAN CEMENT CORPORATION
KIWALAN, ILIGAN CITY, 9200 PHILIPPINES

Responsibilities: Supervised dynamic balancing of rotating/static equipment such as Kiln drive & driven, centrifugal & reciprocating compressor, multistage vertical & horizontal pump & gear boxes. To have supervise overhauling and assemble of all mechanical & rotating equipment such as pump, cat feeder, motors, compressor, agitator, reactors, boilers, generator set and including piping line installation of water & oil. Supervise fabrication shop & giving proper instruction to the fabricator for fabrication of spools as replacement for the existing piping repair & replacement of the above projects. To have supervise for repair/overhauling of centrifugal pump & replacement of mechanical seal. To have supervise for repair condenser motor of Heating Ventilation Air Conditioning (HVAC) units. Coordinate and expedite necessary authorizations with Operations, Purchasing, and Engineering Departments based on final cost estimate. Initially screen job requests for completeness, accuracy, and necessity. Prepare Purchase Requisition on computerized System Application Product (SAP/R3) of Plant equipment spare parts needed. Identify spare parts and materials for every maintenance services. Supervised & validate job performances by contractors, repairs and preventive maintenance servicing. To supervise and direct maintenance staff in the operation, maintenance and renovation of all facilities and equipment such as, labeling, filler-crowner, palletizes, electronics bottle inspection (EBI), conveyors, boilers, compressor, tanks and piping connection.

Dec 2007 - Dec2010

Piping /Mechanical Supervisor & Commissioning Supervisor (Project Management Consultancy) at QATAR SHELL PEARL GAS TO LIQUID
  • December 2007 to December 2010

Dec.2007- Dec 2010
Position: Piping /Mechanical Supervisor & Commissioning Supervisor (Project Management Consultancy)
Project: QATAR SHELL PEARL GAS TO LIQUID
Company: Kellogg's Brown & Root / Industrial Maintenance International LTD.
(JK) Japan Gas Company Joint Venture of Kellogs Brown & Root, Ras Laffan Industrial City, State Of Qatar

Responsibilities: A Senior Office/On site Piping Engineer providing erection/construction planning and engineering execution that supports contractors/subcontractors on field line management and supervision; Coordinate multidiscipline engineering interaction and interfaces particularly Electrical/Instrumentation, Civil/Structural, Material Management, Project Engineering, and Process activities to be certain on timely completion of engineering deliverables, and ensure documentation are in accordance with contract, and specifications; Manage Piping Project interfaces with other projects and facilities, and liaise with Operations representatives to ensure requirements are taken into account during project execution; Ensure that construction is performed in accordance with the Piping FEED specifications and/or approved variations that meets project contractual, statutory and regularly requirements; Carry out activities associated with Piping construction, pre-commissioning and commissioning of facilities (e.g. preparation of construction drawing/documents, site construction and installation, hook-up, pre-start up audits, as-built drawings); Provide proposal inputs and conceptual Piping design and participate in the preparation of tender documents for EPIC contracts; Direct supervision and motivate the Piping project team members whilst ensuring that the control procedures are in operation and reporting functions are established; Stand as a focal point for all communications with the client, and represent the company in all matters during project execution; Ensure Piping project scope implementation and effective construction management up to project hand over to the client; Monitor performances of Piping skilled personnel Productivity, and Quality to ensure the achievement of Project Completion Schedule (PCS) on time; Carry out Facilities Engineering activities relating to a project's multidisciplinary nature, including discipline and inter-discipline review of design deliverables, participation in HAZOP/HAZID, and design reviews; Promote safety awareness and safe performance among project team members, including consultants and contractor personnel; Prepare project expenditure, over all planning and budgetary forecast; Monitoring and coordination approval for all specification/design change controls;
Coordinate erection and construction interfaces with contractor / subcontractor personnel and commissioning, start up and operation teams on site facilities regarding adherence to contract specifications, field modifications/revisions, safety requirements, planning, implementation and execution of erection/construction activities; Provide engineering constructability inputs for technical and execution issues; Provide inputs in review and development of contractor's detailed plans in sequencing and completing construction works with emphasis to minimize production shutdowns of lines producing facilities; Initiate and coordinate audits for the construction team and participate in construction and project engineering related audits; Keep site management advised of progress, issues and major developments on site; Supervision of material procurement aspects from Piping material Take-Off, estimates, and ex-works to delivery at site ensuring adequate monitoring/tracking of materials/equipment usage and reconciliation during and after project execution; Knowledge with International Codes and practices (API, ASME, ASTM, ANSI, BS, etc.); Provide computer controlled program on progress and reports that suites on client requirement; Planning for daily, weekly, and monthly activities at the same time monitoring by providing Data and S-Curve for progress report measurement basing on over all construction plan; Execution and Control for the mobilization of required materials and equipment for the planned activities; To provide/co-ordinate responses to Contractors Technical Queries during project conceptual and detail design phases; Initiation of corrective actions of Site Queries required for anticipated construction delinquent delays; Monitor and ensure adherence to the quality system for the construction team, including proper handling and maintaining QA/QC documentation in close cooperation with the QA/QC department; Coordination with QC and Planning inspectors for timely performance of quality inspection and planning monitoring for the updated resolution of progress measurement.

Piping Supervisor at Kellog's Brown & Root
  • Qatar - Doha
  • December 2007 to December 2010

A Senior Office/On site Piping Engineer providing erection/construction planning and engineering execution that supports contractors/subcontractors on field line management and supervision; Coordinate multidiscipline engineering interaction and interfaces particularly Electrical/Instrumentation, Civil/Structural, Material Management, Project Engineering, and Process activities to be certain on timely completion of engineering deliverables, and ensure documentation are in accordance with contract, and specifications; Manage Piping Project interfaces with other projects and facilities

Piping Supervisor at Kellog's Brown & Root
  • Qatar
  • December 2007 to December 2010

A Senior Office/On site (PMC( Piping Engineer providing erection/construction planning and engineering execution that supports contractors/subcontractors on field line management and supervision; Coordinate multidiscipline engineering interaction and interfaces particularly Electrical/Instrumentation,

Piping /Mechanical Supervisor (Project Management Consultancy) at QATAR GAS ( LAFFAN REFINERY PROJECT)
  • Qatar - Doha
  • September 2006 to September 2007

Sept. 2006 - Sept. 2007
Position: Piping /Mechanical Supervisor (Project Management Consultancy)
Project: QATAR GAS ( LAFFAN REFINERY PROJECT)
Company: DAEWOO ENGINEERING & CONSTRUCTION

P[p[ng Inspector/Supervisor at GS DAEWOO CONSURTIUM, Ras Laffan Industrial City, State Of Qatar
  • Qatar
  • September 2006 to September 2007

PMT - Project Management Team (Operator): ➢ Assist for preparation of scope of works for FEED ITB/ITT package, basis of design Mechanical & Piping, and supervision through conceptual designs to full and complete Engineering packages.
➢ Review and supervise technical requisition packages prepared by EPC contractor for purchase of equipment and materials, technical bid evaluation and technical supervision after award of order.
➢ Supervise Mechanical / Piping scope under EPC contractor and to provide technical support to construction activities and all aspects of the development construction.
➢ Liaise and assist with commissioning activities, prepare technical documentation as required.

Construction & Installation: ➢ Strong ability to supervise all discipline for all Mechanical / Rotating Equipment works such as Pumps, Compressors, Vessel, Air Coolers, Compressor, Air Claus Blowers and Steam Turbines and Piping Systems.

Piping Supervisor & Commissioning Supervisor at FLOUR DANIEL INTERNATIONAL LLC
  • Kazakhstan
  • June 2004 to August 2006

Responsibilities: Included Compilation of all Piping material estimates; determination of all Piping deliverables and work schedules to meet Project requirements; setting up Construction Work packages;. Prepares hydro-test packages & test flow based on PFD furnished hydro-test diagrams and coordinate all activities involved in the test packages and punch list. Review project specification for piping installation and testing, procedure for inspection for completeness and testing of piping systems, design instructions and vendor/supplier information. Reviews/approves test package for completeness of content and for latest revision of documents used. Verifies contractors red marks on isometric drawings and P&ID test diagrams of test packages. Mark-up and maintain Master Pressure Test P&ID for the purpose of monitoring and verifying system test completeness of hydro test packages. Review the P & ID in conjunction with the piping specification to verify pressure test package limits, line checking to confirm isometric requirements and initiates action from construction section of deficiency punch list. Prepares sketches/revises construction drawing to reflects " AS BUILT " condition for preparation of line checking/punch listing through isometric drawing or P&ID. Reviews/approves test packages for completeness of content and for latest revision of documents used. Supervise sub-contractor for hydro and pneumatic testing of pipe lines to ensure it meets the required pressure.. Keep all relevant documents and records of completed works Walk down piping system packages for post-test /reinstatement inspection. Inspect on going and completed construction piping activities. Prepare line check reports and record as required. Uses PROARCWEB for clients/vendors documents verifications.

Piping /Mechanical Supervisor at RAYMOND SAUDI ARABIA LTD
  • Saudi Arabia
  • November 2002 to March 2004

Nov. 2002 - Mar. 2004
Position: Piping /Mechanical Supervisor
Company: RAYMOND SAUDI ARABIA LTD.
PROJECT: SAFCO IV UREA AND AMMONIA PLANT, Jubail, KSA

Responsibilities: Responsible for review and check the design of mechanical equipment, piping, calculation and structural against P&ID drawing, plot plan, general arrangement drawing. Check and verify vendor equipment technical data, vendor drawings and equipment location to be in place including method statement of the equipment installation. Carries out site surveys and prepares drawing and documents to prepare conceptual and detailed Engineering design for projects and plant changes modifications with scope of work, material specifications and cost estimations. Carries out preliminary preparation for modifications or additions to existing equipment and systems. Site supervision for installation of pipe spools, steel structure and machinery equipment.

Mechanical / Piping Engineer at MOHAMMED AL-MOJIL GROUP OF COMPANIES
  • Saudi Arabia - Dammam
  • August 2000 to September 2002

Aug. 2000 - Sept 2002
Position: Mechanical / Piping Engineer
Company: MOHAMMED AL-MOJIL GROUP OF COMPANIES
PROJECT: JUBAIL UNITED PETROCHEMICAL COMPANY, Jubail, KSA.

Responsibilities: Responsibilities is on site project engineer providing erection / construction planning, and engineering execution that supports contractors / subcontractors on field line management and supervision. Coordinate multidiscipline engineering interfaces and interaction activities to be certain on timely completion of engineering deliverables, and ensure documentation are in accordance with contract, and specifications. Provide inputs into proposal and conceptual design. Direct supervision and motivate the project team members whilst ensuring that the control procedures are in operation and reporting functions are established. Stand as a focal point for all communications with the client, and represent the company in all matters during project execution. Ensure project scope implementation and effective construction management till project hand over to asset owners. Prepare project expenditure, over all planning and budgetary forecast. Coordinate erection and construction interfaces with contractor / subcontractor personnel and commissioning, start up and operation teams on site facilities regarding adherence to contract specifications, field modifications/revisions, safety requirements, planning, implementation and execution of erection/construction activities. Provide inputs in review and development of contractor's detailed plans in sequencing and completing construction works with emphasis to minimize production shutdowns of lines producing facilities. Ensure Take-Off of materials to control and estimates Mechanical / Piping works and manpower. Planning for daily, weekly, and monthly activities at the same time monitoring by providing Data and S Curve for progress report measurement basing on over all construction plan. Execution and Control for the mobilization of required materials and equipment for the planned activities. Initiation of any corrective actions through Technical Queries as required for any anticipated delinquent delays. Coordination with QC and Planning inspectors for timely performance of quality inspection and planning monitoring for the updated resolution of progress measurement.

Mechanical / Piping Engineer at MOHAMMED AL-MOJIL GROUP OF COMPANIES
  • India
  • June 1999 to July 2000

June 1999 - July 2000
Position: Mechanical / Piping Engineer
Company: MOHAMMED AL-MOJIL GROUP OF COMPANIES
PROJECT: KEMYA OLIFINS PETROCHEMICAL COMPANY, Jubail, KSA.

Responsibilities: Responsibilities is on site project engineer providing erection / construction planning, and engineering execution that supports contractors / subcontractors on field line management and supervision. Coordinate multidiscipline engineering interfaces and interaction activities to be certain on timely completion of engineering deliverables, and ensure documentation are in accordance with contract, and specifications. Provide inputs into proposal and conceptual design. Direct supervision and motivate the project team members whilst ensuring that the control procedures are in operation and reporting functions are established. Stand as a focal point for all communications with the client, and represent the company in all matters during project execution. Ensure project scope implementation and effective construction management till project hand over to asset owners. Prepare project expenditure, over all planning and budgetary forecast. Coordinate erection and construction interfaces with contractor / subcontractor personnel and commissioning, start up and operation teams on site facilities regarding adherence to contract specifications, field modifications/revisions, safety requirements, planning, implementation and execution of erection/construction activities. Provide inputs in review and development of contractor's detailed plans in sequencing and completing construction works with emphasis to minimize production shutdowns of lines producing facilities. Ensure Take-Off of materials to control and estimates Mechanical / Piping works and manpower. Planning for daily, weekly, and monthly activities at the same time monitoring by providing Data and S Curve for progress report measurement basing on over all construction plan. Execution and Control for the mobilization of required materials and equipment for the planned activities. Initiation of any corrective actions through Technical Queries as required for any anticipated delinquent delays. Coordination with QC and Planning inspectors for timely performance of quality inspection and planning monitoring for the updated resolution of progress measurement.. Responsibilities covers the detailed preparation, control, approval, and distribution of pressure piping test pack, through in accordance with the applicable Codes, Standards, and Procedures of pressure testing, and for the assurance of strength and tightness on different piping line system and equipments.

Mechanical / Piping Engineer at MOHAMMED AL-MOJIL GROUP OF COMPANIES
  • India
  • February 1998 to May 1999

Feb. 1998 - May 1999
Position: Mechanical / Piping Engineer
Company: MOHAMMED AL-MOJIL GROUP OF COMPANIES
PROJECT: YANBU PETROCHEMICAL EXPANSION PROJECT, Yanbu, KSA

Responsibilities: Responsibilities is on site project engineer providing erection / construction planning, and engineering execution that supports contractors / subcontractors on field line management and supervision. Coordinate multidiscipline engineering interfaces and interaction activities to be certain on timely completion of engineering deliverables, and ensure documentation are in accordance with contract, and specifications. Provide inputs into proposal and conceptual design. Direct supervision and motivate the project team members whilst ensuring that the control procedures are in operation and reporting functions are established. Stand as a focal point for all communications with the client, and represent the company in all matters during project execution. Ensure project scope implementation and effective construction management till project hand over to asset owners. Prepare project expenditure, over all planning and budgetary forecast. Coordinate erection and construction interfaces with contractor / subcontractor personnel and commissioning, start up and operation teams on site facilities regarding adherence to contract specifications, field modifications/revisions, safety requirements, planning, implementation and execution of erection/construction activities. Provide inputs in review and development of contractor's detailed plans in sequencing and completing construction works with emphasis to minimize production shutdowns of lines producing facilities. Ensure Take-Off of materials to control and estimates Mechanical / Piping works and manpower. Planning for daily, weekly, and monthly activities at the same time monitoring by providing Data and S Curve for progress report measurement basing on over all construction plan. Execution and Control for the mobilization of required materials and equipment for the planned activities. Initiation of any corrective actions through Technical Queries as required for any anticipated delinquent delays. Coordination with QC and Planning inspectors for timely performance of quality inspection and planning monitoring for the updated resolution of progress measurement.. Responsibilities covers the detailed preparation, control, approval, and distribution of pressure piping test pack, through in accordance with the applicable Codes, Standards, and Procedures of pressure testing, and for the assurance of strength and tightness on different piping line system and equipments.

Mechanical Supervisor/ Maintenance Supervisor at MINDANAO PORTLAND CEMENT CORPORATION
  • Philippines
  • December 1995 to January 1998

Dec. 1995 - Jan. 1998
Position: Mechanical Supervisor/ Maintenance Supervisor
Company: MINDANAO PORTLAND CEMENT CORPORATION
KIWALAN, ILIGAN CITY, 9200 PHILIPPINES

Responsibilities: Supervised dynamic balancing of rotating/static equipment such as Kiln drive & driven, centrifugal & reciprocating compressor, multistage vertical & horizontal pump & gear boxes. To have supervise overhauling and assemble of all mechanical & rotating equipment such as pump, cat feeder, motors, compressor, agitator, reactors, boilers, generator set and including piping line installation of water & oil. Supervise fabrication shop & giving proper instruction to the fabricator for fabrication of spools as replacement for the existing piping repair & replacement of the above projects. To have supervise for repair/overhauling of centrifugal pump & replacement of mechanical seal. To have supervise for repair condenser motor of Heating Ventilation Air Conditioning (HVAC) units. Coordinate and expedite necessary authorizations with Operations, Purchasing, and Engineering Departments based on final cost estimate. Initially screen job requests for completeness, accuracy, and necessity. Prepare Purchase Requisition on computerized System Application Product (SAP/R3) of Plant equipment spare parts needed. Identify spare parts and materials for every maintenance services. Supervised & validate job performances by contractors, repairs and preventive maintenance servicing. To supervise and direct maintenance staff in the operation, maintenance and renovation of all facilities and equipment such as, labeling, filler-crowner, palletizes, electronics bottle inspection (EBI), conveyors, boilers, compressor, tanks and piping connection.

Education

Bachelor's degree, MECHANICAL ENGINEERING
  • at ST. PETER'S COLLEGE
  • January 1995

1990-1995 - BACHELOR OF SCIENCE IN MECHANICAL ENGINEERING ST. PETER'S COLLEGE, ILIGAN CITY, PHILIPPINES

Specialties & Skills

Maintenance Engineering
Site Inspection
CONSTRUCTION MANAGEMENT
CONSTRUCTION PLANNING
DOCUMENTATION
ENGINEER
INSPECTION
MAINTENANCE
PROGRESS
SEQUENCING
TAKE-OFF
Piping Engineer
Microsoft Word, Excel, Visio & Auto Cad

Languages

Filipino
Expert
English
Intermediate
Arabic
Beginner

Training and Certifications

Development Programme (Certificate)
Date Attended:
July 2009
Valid Until:
December 2010
Certificate of Competency (Certificate)
Date Attended:
January 2008
Valid Until:
January 2010

Hobbies

  • Social Network
    Checking email address, Facebook, LinkedIn and other job network