Quality and Food Safety Officer
Pepsico International
Total years of experience :11 years, 4 Months
• Working in PepsiCo Multan plant laboratory system (ASHA), Quality system (QAS) and food safety system \{AIB, Halaal, Jackim, FSSC 22000, PFA, FSMM programs (Pathogen kill step, FMD, PSIP, PEMP, ACP, Regulatory) AA, PQMD, CQA, SQA, Market complaints
• Installation of New PC-50-2 and Line-3 (KK & Cheetos) and new Packaging Bag makers
• Conducting Food safety and Quality related training Session on the different levels to other departments for ensure quality and food safety culture at site
• Perform Master cleaning audit frequently in the premises
• Perform Hand wash, locker audit, Canteen and premises housekeeping audits
• Perform line inspections after flavor changeovers, brand changeovers or before startup and after shutdown as per PepsiCo food safety standards
• Perform the allergen validation with ATP after sanitation
• Perform foreign Object Hunt before the line startup as per PepsiCo standard
• Perform Metal to metal audit in food contact areas
• Perform Glass, Hard plastic, missing nuts & bolts, and corrosion audit
• Perform color coding verification of cleaning tools in the premises
• Perform weekly IPM close out rate communication
• Performed lab analysis of products (PC & NPC) which includes moisture testing, oil quality testing (FFA, OV & POV), soap test, pH test, seasoning test, product oil measurement, caustic, pH & oxygen test during boil out
• Perform QWs of Process (PC & NPC) and packaging as per define frequencies
• Resolve the Food Safety issues during online production (like personal hygiene, physical & chemical Hazards etc.)
• Perform quality inspection of raw materials which includes (Potatoes, Palm oil, Corn, Raw Pellet, Flavors, Cartons & Flexibles) update the traceability record in excel sheets and release from SAP Quality inspection
• Checking finished goods quality before dispatched
• Installation of Lab equipments (NMR, TGA, Auto titrator, Sox Tech, FTIR, Rapid Moisture analyzer, BCT tester, Sieve shaker, Fume hood, Spectra star, Distill unit & Hunter lab
• Implementation of GLP and 5S in Lab
• Perform Instruments weekly monthly annually calibration and prepare AQC Samples
• Data collection, analyzing, interpreting, and reporting to management for effective decision making
• Packet quality checking which includes packet quality attributes (seal integrity, code quality, inflation, weight & etc.)
• Perform inspection all bag makers food safety issues
• Prepare quality and food safety BU dashboard on daily basis
• Perform all loops capability as per PepsiCo standard
• Perform all type of testing the newly launched product with R&D
• Perform Internal external proficiency and Team and skill audit quarterly basis
Past work history:
• Conduct lab analysis of products which includes brix, density CO2 and TA testing quality testing TOA, SST, caustic test simple syrup and finished syrup testing
• Water Physiochemical Analysis
• Pasteurization process overview Monitoring VDM system & Troubleshooting 20000lt/ hr and 30000ltr/hr. Filter press & heat exchanger efficiency overview
• Syrup Room Section
• Washing Section monitoring as per quality standard
• Empty PET Bottles Rinsed check the rinsed condition for pet empty washing rinsed jet alignment, water hardness & Chlorine dosing in ppm
• SAP data collection & entries on daily & monthly basis.
• Preparation of Yields reports on daily & monthly &yearly basis.
• Doing quality inspection of primary & secondary incoming raw material which includes (CO2 purity, shrink film, Stretch Film, Cardboards, Master Sheets, Labels, Glass & PET empty, Lime, Caustic and Ferrous sulphate)
• Food safety and Quality related training Session conducting to other departments for ensure food safety culture
• PET and glass filled bottle quality checking which includes quality attributes (PepsiCo packaging standard, label Seal)
• Resolve the Food Safety issues during online production (like personal hygiene, physical & chemical Hazards etc.)
• Monitoring all (NCB) Juice & (CSD) Pak tool, Krones, Sidel and Simonazi lines
• To supervise all manufacturing operations by implementation of GMPs, HACCP and Food Safety risk assessments. Audit coordination with the plant team in PEPSICO international audits like Global audit and third-party audit like AIB. Implementations of ISO 9001
• Also doing line inspections after flavor changeovers, brand changeovers or before startup and after shutdown as per PepsiCo food safety standards
• Checking finished goods quality before dispatched
• Chemicals preparation and standardization
• Installation of Lab equipments
• Implementation of GLP and 5S in Lab
• Incoming raw and packaging materials analytical testing and reporting
• Data collection, analyzing, interpreting, and reporting to management for effective decision making
• Support implementation of FSS 22000 program, GMP, and Personal Hygiene programs along with compliance to Local regulatory and Halal risk management
• Conducted monthly FS audit and MCS (Master cleaning Schedule) audit of whole facility mail to management
• Conducted Locker Inspection audit on weekly basis
• Perform Monthly Food safety canteen Audit
Chemical Technology from 11th Aug, 2013 to 28th Feb, 2014
