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Faisal Hayat, plant manager

Faisal Hayat

plant manager·Nuplas Industries FZCO

United Arab Emirates

Bachelor's degree, Polymers And Materials

Work experience

Total years of experience: 11 years, 11 months

plant manager

January 2024 - Present

Nuplas Industries FZCO

Dubai, United Arab Emirates

January 2024 - Present

Managed and oversaw all plant operations related to thermoforming processes for disposable
packaging production - Nacho Containers, Juice & Sauce Cups, Round Bowl, Plates, Coffee
Lids, Bakery & Cookies Trays (Multiple Cavities- 6, 8, 32, 56)
Collaborated with engineering and maintenance teams to resolve equipment issues and ensure
peak performance.
Monitored and managed plant budgets, controlling costs for labor, materials, and production.
Coordinated with the procurement team to ensure timely availability of raw materials and effectively managed inventory.
Developed and implemented strategies to optimize production efficiency, reduce downtime, and minimize waste.
Drove initiatives to enhance overall productivity, quality, and sustainability of plant operations.
Prepared and presented reports on plant performance, identifying areas for improvement and opportunities for growth.
Avaluating overall equipent efficieny on weekly and monthly basis.
Organising monthly preventive and sceduled maintenance of machines.
Supervising quality control in according to customer satisfaction and needs.
Maintaing plant by implementing ISO 9001 & 22000 regulations.
Company industry:
Manufacturing
Job role:
Management

Production Executive

July 2021 - Present

Nuplas Industries Limited

Dubai, United Arab Emirates

July 2021 - Present

Excellent knowledge of plastic manufacturing processes
- Good experience in manufacturing unit plastic engineering work
- High troubleshooting abilities in thermoforming and calendaring process
- Extraordinary knowledge of thermoforming of PP and PVC Material
- Calendaring of PVC film production used for Pharma and stationary products
- Outstanding measuring instrument operational ability
- Sound skills in report writing and document processing according to ISO 9001 & ISO 2010
- Good ability to meet deadlines for multiple simultaneous proj
Company industry:
Manufacturing
Job role:
Chemical Engineering

Plant Manager

July 2021 - Present

Nuplas Industries Dubai

Dubai, United Arab Emirates

July 2021 - Present

• Managed and oversaw all plant operations related to thermoforming processes for disposable
packaging production - Nacho Containers, Juice & Sauce Cups, Round Bowl, Plates, Coffee
Lids, Bakery & Cookies Trays ( Multiple Cavities- 6, 8, 32, 56)
• Collaborated with engineering and maintenance teams to resolve equipment issues and ensure
peak performance.
• Monitored and managed plant budgets, controlling costs for labor, materials, and production.
• Coordinated with the procurement team to ensure timely availability of raw materials and
effectively managed inventory.
• Developed and implemented strategies to optimize production efficiency, reduce downtime, and
minimize waste.
• Drove initiatives to enhance overall productivity, quality, and sustainability of plant operations.
• Prepared and presented reports on plant performance, identifying areas for improvement and
opportunities for growth.
Company industry:
Industrial Production
Job role:
Management

Assistant Production Supervisor

July 2019 - July 2021

a2c services llc

Ras Al Khaimah, United Arab Emirates

I found this job using Bayt.com

July 2019 - July 2021

Good theoretical and practical knowledge about different polymers and their
processing Techniques.Good understanding of polymeric resins used in paint applications and their
understanding of different coating techniques like conventional spray coating,
powder coating and UV radiation cured coating
Experience in Chemical process and Plant Operations including utilities, various
testing Techniques as well as operating Plant at large scale (Poly Urethane).
Understanding of different characteristics of different polymers and their
applications.
Vast knowledge about Paint Driers including their recipes and production at large
scale and also their testing using analytical methods.
Company industry:
Industrial Production
Job role:
Quality Control

Production Engineer

June 2019 - June 2021

A2C Services LLC

Ras Al Khaimah, United Arab Emirates

June 2019 - June 2021

• Conducted quality control of production to ensure consistent paint application on parts.
• Monitored paint formulation properties to meet the specific requirements of coating applications.
• Performed quality checks on pretreated metal and plastic parts prior to paint application.
• Oversaw the application process, including paint booth inspections, spray gun maintenance,
and ensuring proper paint adhesion and procedural quality control.
• Managed manpower to meet daily production targets efficiently.
• Identified and addressed coating application errors caused by labor negligence or other factors.
• Maintained a balanced focus on quality and production by fostering a positive and efficient
working environment.
Company industry:
Computer Hardware & High-Tech Manufacture
Job role:
Engineering

Process Engineer

August 2014 - July 2019

ATS synthetic Pvt ltd

Lahore, Pakistan

I found this job using Bayt.com

August 2014 - July 2019

R&D of PVC Stabilizer and its production also.
Production Experience of Paint Driers of various types including ZnO, Pb, Ca and
many others.
Extensive research on Polyurethane shoe sole system includes,
Polymix System (their testing also).
Application of single component PU Prepolymer.
Arrangement of raw Materials according to Product Specifications.
Meeting Customers in order to fix their complaints .
Finalizing the process requirements for the specific product, implementing it on
Large scale using SCADA system.
After finalizing Prepolymer product, testing it on Shoe sole testing Machine.
Complete knowledge about plant operations and process and plants
troubleshooting.
Worked on Polyurethane Rigid and Flexible Foams.
Extensive knowledge to run various lab Instruments which includes,
FTIR
Carl Fisher
UTM
Viscometer
Also know the stoichiometric base tests of various polymeric materials includes Acid Value
NCO value
OH Value
2 Roll Machine For the testing of PVC Stabilizer
Visgadner
Company industry:
Chemicals Manufacture
Job role:
Chemical Engineering

Production Manager (

August 2014 - May 2019

A.T.S Synthetic Pvt. Ltd

Lahore, Pakistan

August 2014 - May 2019

• Worked on PVC stabilizers and paint driers, including formulations with Ba, Cd, Zn, and Ba, Cd
stabilizers, as well as paint driers containing Zinc, Calcium, Cadmium, Cobalt, and Zirconium.
• Developed Zinc Potassium Kicker for artificial leather and initiated regular production of these
products, achieving a production rate of approximately 20 tons per day.
• Conducted analytical testing for these products, including density, refractive index, layer test,
and viscosity, to finalize batches.
• Engaged in extensive research on polyurethane shoe sole systems, including Polyester Polyols,
Poly-mix Systems, and single-component PU pre-polymers.
Company industry:
Industrial Production
Job role:
Management

Education

National Textile University

July 2014

July 2014

Bachelor's degree, Polymers And Materials

Pakistan

GPA (point): 3.31 out of 4

GPA (point): 3.31 out of 4

National Textile University

January 2014

January 2014

Bachelor's degree, Polymers And Materials

Pakistan

Skills

Plant Operations

Expert

Polymer Chemistry

Expert

Chemicals

Expert

Quality Control

Expert

Production Control

Expert

ERP

Intermediate

MS Excel

Expert

SACADA

Intermediate

Microsoft word

Expert

CONCEPTUAL FRAMEWORK

Intermediate

ANIMAL CARE

Intermediate

CRITICAL THINKING

Intermediate

MANUFACTURING OPERATIONS

Intermediate

METAL COATING

Intermediate

OPERATIONS

Intermediate

PLASTICS ENGINEERING

Intermediate

POLYVINYL CHLORIDE

Intermediate

SAP PRODUCTION PLANNING

Intermediate

TEXT PROCESSING

Intermediate

Production Managment

Expert

Social profiles

Languages

English

Expert

Urdu

Expert

Training and Certifications

Training
Lean six sigma green belt
Skillograph
Sep 2022