Production Supervisor
Bausch Health Sciences
Total years of experience :14 years, 7 Months
Production solid oral dosage form tablets Capsules Liquid oral dosage forms and Semi solid Dosage forms
• Key Responsibilities:
A. Handing of QMS system:
1) Market Complaints
2) Deviations
3) CAPA
4) Investigations
5) Change controls
6) OOS
7) OOT
8) SOP preparation
9) Audit compliance
B. Production planning
C. Production troubleshooting
D. Training and documentation
E. Identification of gaps and compliance
F. Project Management
G. Installation and qualification of equipment’s
H. Achieving weekly/monthly targets
I. Preparation of protocols
J. Manpower effective utilization
Overseeing the production process, drawing up a production schedule.
Ensuring that production is cost effective &making sure that products are produced on time&are of good quality.
Working out the human and material resources needed and drafting a time scale for the job.
Estimating costs and setting the quality standards and monitoring the production processes and adjusting schedules as needed.
Working on selection and maintenance of equipment.
Monitoring product standards, implementing quality-control programme and liaising with different departments, e.g. Suppliers, Managers.
Ensuring that health and safety guidelines are followed.
Supervising and motivating a team of workers and reviewing worker performance and identifying training needs.
Maintaining safe and clean work environment by educating and directing personnel on the use of all control points, equipmentand resources; maintaining compliance with established policies and procedures.
Supervising various manufacturing and packing activities in the production department.
Ensuring CGMP compliance to comply with the requirements with respect to validated state of equipments, written procedures and facility.
Monitoring and controlling manufacturing environment.
Analyzing and rectification of various problems associated with manufacturing and packing areas.
Planning manpower required for daily & monthly for production in coordination with Production Head and Administration Department.
Planning and executing the shop floor activities as production plan.
Ensuring optimum utilization of manpower and machinery and better information of flow line.
Working on process and product development.
Conducting on job training, class room training and event triggered forms for operators and technical staff on current CGMP trends and guidelines.
Overseeing the maintenance of all records connected with production and keep them production.
Indenting the materials required for the production activities through SAP system.
Managing online BMR and BPR completion.
Handling of deviations, change controls, CAPA, Market compliants and Root cause investigations.
Preparing of SOPS and reviewing batch manufacturing and packing records.
Planning and execution of validation and Qualifications of equipments.
Handling all the compliance activity including review of documents, internal audits. Conducting self-inspections/internal audits.
Preparing QRM’s related to equipment’s and process.
Ensuring compliance in production department.
Preparation of CAPEX and OPEX for the Production Department .
Ensuring and Adhering to EHS Policies and building the safe environment culture in the Organization
Preparation of goals setting for the operators involved in the Production Deprtment
Responsible as an training Cordinator and Document coordinator for the Production Department.
Monitoing of Overall Equipment Efficiency for the Production Lines
Involving in Problem solving techniques and fixing the Problems based on the Experience.
Leading the serialization and aggregation project for Bahrain and UAE .
Managing online BMR and BPR completion.
• Handling of deviations, change controls, CAPA, Market compliants and Root cause investigations.
• Preparing of SOPS and reviewing batch manufacturing and packing records.
•Planning and execution of validation and Qualifications of equipments.
•Handling all the compliance activity including review of documents, internal audits. Conducting self-
•inspections/internal audits.
• Preparing QRM’s related to equipment’s and process.
•Ensuring compliance in production department.
•Preparation of CAPEX and OPEX for the Production Department .
• Ensuring and Adhering to EHS Policies and building the safe environment culture in the Organization
•Preparation of goals setting for the operators involved in the Production Deprtment
•Responsible as an training Cordinator and Document coordinator for the Production Department.
•Monitoing of Overall Equipment Efficiency for the Production Lines
•Involving in Problem solving techniques and fixing the Problems based on the Experience.
•Indenting the materials required for the production activities through SAP system.
•Managing online BMR and BPR completion.
•Handling of deviations, change controls, CAPA, Market compliants and Root cause investigations
Worked in green field project right from beginning like URS, FAT, SAT, DQ, IQ, OQ and PQ for all equipment’s (Auto Dispensing, Blender, Compression M/C, Coater, Isolator, Down Flow Booth, HSMG, FBD, IBC Washer, Blister Pack M/C, Auto Cartoner, Check Weigher, Small Part Washer and IPC equipment’s).
•Leading the team for area qualification, equipment validation, process validation, cleaning validation and Hold time study for Manufacturing and Packing.
•Containment study for all equipment’s performed.
•Leading the team for 32 production officers in project stage
•Prepared all production SOPs, Risk assessment and all QMS documents
•Managing online BMR and BPR completion.
•Planning manpower required for daily & monthly for production in coordination with Production Head and Administration Department.
•Handling of deviations, change controls, CAPA, Market compliants and Root cause investigations.
•Preparing of SOPS and reviewing batch manufacturing and packing records.
•Planning and execution of validation and Qualifications of equipments.
•Handling all the compliance activity including review of documents, internal audits. Conducting self-inspections/internal audits.
•Preparing QRM’s related to equipment’s and process.
•Ensuring compliance in production department.
•Preparation of CAPEX and OPEX for the Production Department .
•Ensuring and Adhering to EHS Policies and building the safe environment culture in the Organization
•Preparation of goals setting for the operators involved in the Production Deprtment
•Responsible as an training Cordinator and Document coordinator for the Production Department.
•Monitoing of Overall Equipment Efficiency for the Production Lines
•Involving in Problem solving techniques and fixing the Problems based on the Experience.
•Indenting the materials required for the production activities through SAP system.
•Managing online BMR and BPR completion.
•Handling of deviations, change controls, CAPA, Market compliants and Root cause investigations
- 04 years 11 months
•Planning and executing the shop floor activities as production plan.
•Ensuring optimum utilization of manpower and machinery and better information of flow line.
•Working on process and product development.
•Conducting on job training, class room training and event triggered forms for operators and technical staff on current CGMP trends and guidelines.
•Overseeing the maintenance of all records connected with production and keep them production.
•Indenting the materials required for the production activities through SAP system.
•Managing online BMR and BPR completion.
•Handling of deviations, change controls, CAPA, Market compliants and Root cause investigations.
•Preparing of SOPS and reviewing batch manufacturing and packing records.
•Planning and execution of validation and Qualifications of equipments.
•Handling all the compliance activity including review of documents, internal audits. Conducting self-inspections/internal audits.
•Preparing QRM’s related to equipment’s and process.
•Ensuring compliance in production department.
•Preparation of CAPEX and OPEX for the Production Department .
•Ensuring and Adhering to EHS Policies and building the safe environment culture in the Organization
•Preparation of goals setting for the operators involved in the Production Deprtment
•Responsible as an training Cordinator and Document coordinator for the Production Department
Planning manpower required for daily & monthly for production in coordination with Production Head and Administration Department.
•Preparing of SOPS and reviewing batch manufacturing and packing records.
•Conducting the dispesning activites in Production department
•Managing online BMR and BPR completion.
•Indenting the materials required for the production activities through SAP system.
•Managing online BMR and BPR completion.
•Handling of deviations, change controls, CAPA, Market compliants and Root cause investigations.
As an Officer role in Production -
Preparing of SOPS and reviewing batch manufacturing and packing records.
•Conducting the dispesning activites in Production department
•Managing online BMR and BPR completion.
•Indenting the materials required for the production activities through SAP system.
•Managing online BMR and BPR completion.
•Handling of deviations, change controls, CAPA, Market compliants and Root cause investigations.
NOTABLE ACCOMPLISHMENTS ACROSS CAREER SPAN
•Holds the distinction of successfully completing USFDA, UKMHRA, TGA, MCC & audits for exports and corporate audits.
•Worked in green field project right from beginning like URS, FAT, SAT, DQ, IQ, OQ and PQ for all equipment’s (Auto Dispensing, Blender, Compression M/C,