Ganesh Hile

Duties & Responsibilities:
• Preparation of ITP/QAP, WPS & PQR, WQT, Quality & NDT Procedure as per client specification.
• Inspection of incoming RAW material (Pipes, Plates, Flanges & Fittings) as per project specification & Codes & Standards.
• Inspection of Sand Filer Vessel Fabrication, Fit Up, Final Dimension, Pneumatic Test & Hydro Test of Tanks.
• Inspection of Water Waste Treatment Plant, RO Plant, Dual Media Filter, Sand Filter & Vessels.
• Final Inspection of RO Plant Skid, Tanks, Filters Housing, Filter Membrane, Valves & Piping Spools.
• Achievements: Successfully completed ASME U Stamp & R Stamp Certification audit and ISO Audit QMS 9001-2015 Audit -June-2022 in the organization.

Project Summary:
• Project Title: Main Plant Air Conditioning & Ventilation Package for KAPP 3&4, RAPP-7&8
• Client: Nuclear Power Corporation of India Limited (NPCIL). Duties & Responsibilities:
• Preparation of ITP/QAP, Quality & NDT Procedure as per client specification.
• Inspection of incoming RAW material (Pipes, Plates, Flanges & Fittings) as per project specification & Codes & Standards.
• Inspection of Vessel Fabrication, Fit Up, Final Dimension, Pneumatic Test & Hydro Test of Heat Exchanger, Vessel & Skids Piping Spools.
• Coordination with Contractor, TPI & Client for Inspection & Final Completion of job.
• Coordination of NDT Activities, Review of RT Films, Preparation of NDT Reports.
• Preparation of Final QC Dossier & History Docket.
• Achievements: Successfully completed ASME Audit & ISO audit in the organization.

Worked with Larsen & Toubro Ltd - Powai on Contract QA/QC Engineer Project Summary:
• Project Title: Mumbai Refinery Expansion Project- (MREP) - Shut Down Project.
• Client: Hindustan Petroleum Company ltd. (HPCL -Mahul Refinery, Chembur). Duties & Responsibilities:
• Preparation of ITP/QAP, Quality & NDT Procedure as per client specification.
• Inspection of incoming RAW material as per project specification on site.
• Vendor Inspection & Expediting works at vendor place.
• Erection & Installation of Static & Rotary Equipments on site.
• Inspection of Fabrication, Fit Up, Hydro Test & Final Assembly of Piping Spools.
• Coordination with Contractor, TPI & Client for Inspection & Final Completion of job on site.

Project Summary:
• Project Title: Saudi Aramco Refinery (Riyadh / Yanbu).
• Client: Saudi Aramco / SASREF / SADARA / SWCC / TR.
• Specification: Saudi Aramco Standards (SAES, SAEP, SAMSS)
• Code of Construction: ASME Sec VIII DIV.1, TEMA, API 660, ASME 3 1.3 & 31.4
• Equipment: Pressure Vessel, Heat Exchanger, Piping & Skid. Duties & Responsibilities:
• Preparation ITP/QAP, Quality & NDT Procedure as per client specification.
• Fabrication inspection of Pressure Vessels, Heat Exchanger, Columns, Regenerator, Drum, Tanks, Piping, Structural, RT Film interpretation & Equipments of various project on shop floor.
• Responsible for monitoring all safety precautions, qualification (WPQ) and productivity of welders, evaluation of productivity, repair rate (RR %) and maintenance of its records. Verification of compliance to applicable codes & Client specifications.
• To establish welding procedures WPS & PQR / WPQ to guide production and welding personnel relating to specification restrictions, material, process requirements.
• Well conversant with welding processes especially SMAW, SAW, GTAW and Weld Overlay.
• Achievements: Successfully completed Saudi Aramco audit in the organization.

Project Summary:
• Project Title: Jurassic Production Facilities (JPF -KUWAIT).
• Client: KOC / SPETCO / ENERFLEX.
• Specification: KOC SPEC.
• Code of Construction: ASME Sec VIII DIV.1 & DIV.2
• Equipment: Pressure Vessel, Heat Exchanger, Piping & Skid. Duties & Responsibilities:
• Checking, Inspecting & testing of incoming RAW Materials and Construction materials to ensure they meet project specification & code requirements.
• Stage inspection activities such as Fit up, Weld Visual & NDT inspection for Piping, Structural and Pressure vessel fabrication and final dimension check for the same.
• Coordination with TPI, AI & technical personnel in performing inspections to ensure the job compliance with established welding procedures, restrictions, and standards.
• Review & maintaining of NDE records, RT Film interpretation, Completion of weld history sheets, verifying consumable test certificates.
• Review of Hydro test packages, Line checking and Punch listing.
• Achievements: Successfully completed ASME Audit & ISO audit in the organization.

Project Summary:
• Project Title: Clean Fuel Project - KNPC (MAA & MAB Refinery).
• Client: FDH-JV / KNPC.
• Specification: SHELL DEP.
• Code of Construction: ASME Sec VIII DIV.1, TEMA.
• Equipment: Pressure Vessel, Heat Exchanger, Piping & Skid. Duties & Responsibilities:
• Review and improvement of Quality Control Procedures to implement various requirements of International Standards like ASME, Shell Dep, Client specification and ISO etc.
• Material Co-ordination, Identification of materials & review MTCs as per applicable codes & client specifications.
• In process inspection, Welding inspection, PWHT, Final & NDT inspection of Vessel, Tanks & Heat Exchangers.
• Monitoring Welder performance, repair rate and conducting visual inspections of welds and repairs of welds in accordance with Company procedures and international Codes of practice.
• Preparation of Final Quality Documentation, NDT reports and submission to the client for final approval.

Duties & Responsibilities:
• Responsible for fabrication of Foam Tanks, Foam Monitoring Skids, Storage tanks & Piping Spools as per client specification.
• Inspection of Raw Materials, Checking Materials test certificates and making in process inspection report.
• Responsible for all pre-and post-fabrication activities. i.e., Marking and cutting on plates, forming of shell, dish ends and cones, final assembly and nozzle fitment, Weld visual Inspection, leg or skirt or saddle fitments, final dimension measurement, hydro test.
• Interpretation of Radiography film as per Codes & Client Specification.
• Final dimension check, NDT inspection and Visual inspection of vessel & Tanks.
• Examination of Final Hydro Test, Painting, Packing & Dispatch of Foam Tanks, Piping Skid.