Ganesh prasad Thokur, Design Specialist

Ganesh prasad Thokur

Design Specialist

Lennox India Technology Centre

Location
India
Education
Bachelor's degree, Mechanical Engineering
Experience
15 years, 7 Months

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Work Experience

Total years of experience :15 years, 7 Months

Design Specialist at Lennox India Technology Centre
  • India - Chennai
  • My current job since June 2014

• Creating and Owning the P&ID for the project.
• Owing the Frame Module (Structural Member) irrespective of all Platforms.
• To Lead the COE (CENTRE OF EXCELLENCE) team of respective project to make sure an efficient and sustainable design with timely deliverables.
• COE team mainly concentrates on developing Alternate Refrigerants (Co2) systems.
• Since COE is a research oriented team, I was primarily involved in New product Development, Prepare man hour estimation for the project and Allocate task to team members.
• Job nature includes, communicating with the client (Wallmart, Auchan, Piggly Wiggly etc) and understanding their requirement.
• Depending on the requirement of the Client, gathering all inputs and relevant data. Co-ordinate with cross-functional team like CFD & FEA to ensure interfaces of proposed system design.
• To attend meetings and close co-ordination with Clients for Requirements, Design Review and Approvals.
• Conceptual Design to Production involves,
 To prepare most efficient and compatible HVACR system
 Responsible for releasing all the parts and adhere to the customer requirement.
 Provide guidance to designer for preparation of drawings as required for the proposed system.
 To handle internal Design review and other meetings.
 Full documentation owning of Design including BOM, DFMEA and First Piece Inspection Report.
 In co-operating top down design techniques.
 Following robust design methodologies.

• Played key role in designing and developing the product from Concept to Production release.
• Leading a Team of 3 members and owning more than 20 parts on this product.
• Full documentation owning of Design including BOM, DFMEA and First Piece Inspection Report.
• To attend meetings and close co-ordination with Clients for Requirements, Design Review and Approvals
• Responsible for releasing all the parts and adhere to the customer requirement.
• In co-operating top down design techniques.
• Following robust design methodologies.

senior design engineer at LENNOX INTERNATIONAL
  • United States
  • February 2016 to May 2016

• Address the Design issues and provide an alternate design during testing in labs.
• Assisting various builds for my parts on Manufacturing assembly line in NPI programs
• Coordinating with AME’s for fixture development on manufacturing line.
• Interact and coordinating with various cross functional team like Sourcing, manufacturing assembly line, Model shops, various testing lab, product Management etc.
• Interact and co-ordinate with part suppliers in Mexico, South Korea, China & USA etc.
• Organized many supplier visit to the assembly plant to make them understand the design intent and to build rapport.

Lead Mechanical Engineer / BIM Engineer at HCL TECHNOLOGIES
  • India - Chennai
  • March 2013 to June 2014

• Played key role in designing and developing the product at Prototype level release.
• Leading a Team of 3 members and owning more than 20 parts on this product.
• Full documentation owning of Design including BOM, DFMEA and First Piece Inspection Report.
• Responsible for releasing all the parts and adhere to the customer requirement.
• In co-operating top down design techniques.
• Following robust design methodologies.

NPI - Design Engineer / BIM Engineer at MAHINDR SATYAM
  • India - Hyderabad
  • August 2010 to March 2013

• Complete redesign of product with Lean way of executing projects.
• Owning 3 different Modules which have parts like Sheet metal & Plastics.
• To make sure that the changes has been implemented and has no production issues.
• Leading a Team of 5 members and owning more than 40 parts on this product.
• Good exposure on lean way of executing NPI projects and lean way of working.
• To work with SCE on Reliability Spec creation using Relia Soft.


• Will be having a weekly meeting with all the PQE (Product Quality Engineers) to know the current quality issue and creating a Root Cause Analysis for the same using Six Sigma tools.
• Redesigning existing product design by proposing new design which will reduce the quality issue.
• To do Tear Down for generating more Cost out Projects.
• To do a reliability testing for finding more failure modes.
• To update FMEA (Failure Mode Effect Analysis) for reliable component after reliability testing is over.
• To make sure that the SCR is reduced after the COQ project is over.

Junior design engineer / BIM Modeler at WASSERSTROM, Srinsoft Tech
  • India - Chennai
  • August 2008 to October 2009

• Redesigned existing product portfolio by proposing new product design.
• In co-operating top down design techniques.
• Following robust design methodologies.
• Ensured products meet the standards defined by the customer by performing validation checks.
• Created drawings and detail drawings for all major parts using Pro-E.
• Prepared engineering documents and coordinating with customer to ensure timely delivery of designs and models.
• Single point of contact for all product design involving 3D modeling, detail product drawings for all products.
• Created drawings and detail drawings using Auto Cad for drafting.
• Created FISH-BONE diagram for various products based on their assembly sequence.

maintenance engineer at Ruchi Soya Industries Ltd
  • India - Chennai
  • July 2007 to January 2008

Working on Preventive, Break down maintenance
Making sure the work done is followed as per Processing
Maintenance engineer for Ammonia plant

Trainee engineer at Ruchi Soya Industries Ltd
  • India - Chennai
  • July 2007 to January 2008

ROLES AND RESPONSIBILITIES
•To make sure that we have spare parts in the Store.
•To co-ordinate with Purchase department for procurement of new parts.
•Maintained 15 packaging units and their spares. Avoided conveyor belt tear off by placing rollers beneath.

Education

Bachelor's degree, Mechanical Engineering
  • at Anna University
  • April 2007

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Specialties & Skills

HVAC Design
DUCTING
HVAC DESIGN
CUSTOMER RELATIONS
DOCUMENTATION
FUNCTIONAL
MICROSOFT EXCEL
HEAT LOAD CALCULATION

Languages

English
Expert
Hindi
Expert