Gurinder Matharu

Upper Zakum, UZ750 Project - Island Surface Facilities,
Project Value: MMUS$ 4, 500

Quality Assurance and Team Leader for Completion Assurance (RFSU) of new and existing Field Development Plans

Technip partner, Engineering Design Company)

Project: Off-Plot Contract for PDO, Oman: Construction of Well hook-up and flow lines from crude oil production wells and water injection wells to Gathering stations located in Nimar, Marmul, Rima and Bhaja.
Project Value: MMUS$ 1, 500
Client: Petroleum Development of Oman
Country: Oman

Responsibilities:

•Design and monitor QMS as per PDO contract requirements,
•Conduct Internal QA Audits and manage customer (PDO) QA Audits,
•Conduct completion assurance review (ready for start-up) of Oil & Gas Wells upto Gathering station including Well Hook-up, Flow Lines upto Gathering station,
•Conduct Training of company staff as per Company Quality system.
•Review of Final Quality Documentation before handover to Operations,
•Liaison with clients/consultants and main contractors for Quality and Technical issues,
•Assist Project Manager in Technical negotiation with suppliers and contractors,


KNM Process Systems Sdn. Bhd

Major Projects executed: Oil Refineries, Process Plants, LNG Plants of Petronas, Malaysia.
Project Value: MMUS$ 6, 000 (approximately)

Major Projects executed:
•DUBAL - Dubai Aluminum Co.
•Dubai International Airport - Terminal II
•Dubai Internet City - MEP Services
•ADNOC - Waste Water Treatment Plant
Project Value: Not Available

Project: NLNG Project at BONNY Island, NIGERIA.
Project Value: MMUS$ 3, 200

Projects executed:
•2 x 500 MW, HVDC Power Transmission Substation at Bhadrawati-Maharashtra.
•1x 500 MW, HVDC Project at Vishakhapatnam-Andhra Pradesh.
Project Value: MMUS$ 3, 200

Project(s) executed:

•Kawas Gas Based Power Plant (GEC FRANCE)
•Gandhar Gas Based Power Plant (ABB GERMANY)
•Vindhyachal Super Thermal Power Plant - Stage II
Project Value: Not Available

Project 1: NALCO - Alumina Handling system
Project Value: MMUS$ 3, 500

Project Design, Execution, and Completion Assurance including Quality Management System for EPCC Turnkey Projects associated with:
•Oil & Gas Upstream facilities: Exploration & Production Wells, Gathering Stations, Gas Compression Stations, Oil Export Terminals;
•Oil & Gas Downstream projects: Petrochemical Refineries, LNG Process Plants;
•Power Generation Plants, HVDC Converter Stations, T&D Plants, Steel Plants, Smelter Plants,

Over 18 years’ experience in Project Management Services:
•FEED and Detail Engineering review of E&I Packages,
•Engineering co-ordination of E&I packages with client/consultant and sub-contractors,
•Project execution including installation, testing & commissioning of E&I Packages.
•Periodic review of sub contractor’s work.
•Technical negotiation with E&I Vendors and Sub-contractors
•Project handover to client/main contractor
•Project Close-out

Major Packages and Equipment handled:
•Power Generation Plants (30MW to 500MW),
•High Voltage DC Convertor Station (upto 500MW),
•Transmission & Distribution Systems (upto 400KV),
•HV/LV Switchgears and Breakers(upto 400KV),

Over 20 years’ experience in Quality Management System:
•Quality Management System for EPCC LSTK Projects and Operating Plants,
•Quality requirements for Pre-award and Post award Contracts,
•Vendor Evaluation/Appraises of Contractors/Vendors
•Quality Certification Audits (ISO 9001/14001, OHSAS:18001, ASME-U Stamp, PED (Module H/H1) and GBR-China Code),
•Asset Integrity Management: QHSE Integrity Audits for Projects and Operating Assets,
•Quality Control Management,
•Management of Change control,
•Quality Awareness Programs: Quality Improvement Workshops for Projects and Operations,
•Customer Feedback Review, lessons learned process implementation in projects,
•Quality Improvement Initiatives to support Global QMS across the company verticals.

Overall 12 years’ experience in Commissioning and Completion Assurance:
•Completion Assurance: Commissioning and completion assurance process review of Oil & Gas Wells from drilling to well completion; Well head to Hook-up; Processing Trains via Flow lines, Gathering Stations, Crude oil export lines to various crude refining customers (from concept design to completion as per Gated Process).
•Safety studies of HAZIDs, HAZOPs, PHSERs as per Gated process,
•Commissioning and Start-Up (CSU) / Ready For Start-Up reviews (RFSU) / Operational Readiness and Assurance (OR&A) and performance verification of critical packages and main systems,
•Safe Operating and Maintenance Procedures (SOPs) and (SMPs) for Operation Plants.
•Generation of Systems Completion Plan
•Generation of System Boundary Drawings by System / Sub-System i.e. P&ID’s, SLD’s, HVAC drawings
•Development of SC Project Roadmap
•Systems Completions Responsibility Matrix
•Generation of full System / Sub-System Listing
•Develop of Project specific critical Check sheets for MC (ITR-A) & SC (ITR-B) for all tagged items for Construction and Pre-commissioning.
•Manage Set up and population of Systems Completions Management Database Completions Management Database CCMS can be provided)
•Generate all project completion certification i.e. Discipline Mechanical Completion Certificate (DMCC), Sub-System Mechanical Completion Certificate (SSMCC), System Mechanical Completion Certificate (SMCC), Ready for Start-Up Certificate (RFSU), System Turnover Notice (STN), System Handover Certificate (SHC) (Full or Partial as Required), Facility Acceptance Certification etc.
•Complete Management and Generation of Completion Dossiers by system.
•Complete Management and Generation of full Step by Step Dynamic Commissioning Procedures
•Manage Commissioning and Start-Up, first-fills, tools and equipment to ensure all mentioned are present at site in a timely manner for execution
•Develop Systems Completions Vendor Support Plan.



Major Onshore Field Development Plans (FDPs) executed for Cairn Energy India:
Rajasthan Field Development Plans consisting of:
•Mangala FDP (18 well pads+ Crude Processing Terminal + 4 Trains + Export Oil Tanks + 5X10MW Captive Power Plant),
•Raageshwari FDP (Gas Processing Terminal + 10 Oil & Gas Well Pads),
•Bhagyam FDP (15 Well Pads and Trunk Lines between Bhagyam to Mangala Process Terminal),
•Aishwariya FDP (9 Well Pads and Trunk Lines between Aishwariya to MPT)
•Mangala Oil Export pipeline from Barmer (MPT) to Jamnagar, including spur lines to RIL, ESSAR, and IOCL
•EOR and Satellite Oil fields
•Thumbli Water line (NR-1) for plant utilities and for Water Injection Wells,

Ravva and Suvali (Cambay) Offshore Wells and Onshore Crude Processing Trains:

•Conduct Asset Integrity review audits,
•Corrosion protection of static equipment, pipelines and Safety Critical Equipment
•Statutory compliance audits (external)
•Management of Change (MOC) control for operational assets (rejunuation and revamping)

Country: United Arab Emirates


Key elements of the Projects:

•Lump Sum Turnkey (LSTK) Engineering, Procurement, Construction and Commissioning (EPCC) works for installation of the islands surface facilities for the Production Build-Up (PBU) Phase that will achieve target oil production of 950, 000 BOPD.
•Modularization strategy to maximize the scope of work performed in fabrication yards and minimizes the work on the islands.
•Project comprises of the following major facilities: Well heads, Gas Lift Manifolds, Gas Injection Manifolds, Water Injection Manifolds, and Produced Water Treatment Plant


Responsibilities:

•

Ravva Offshore and Onshore Facility Upgrading and Revamping works
Project Value: MMUS$ 1, 500

Suvali-CB/OS-2 Offshore & Onshore Facility Upgrading and Revamping works
Project Value: MMUS$ 1, 000

Country: India.

Responsibilities and Achievements:

•Manage completion assurance review (Ready for Start-Up) of Oil & Gas Wells (PW + IW wells) from drilling to well completion and Well head Hook-up to processing trains through Flow lines; Gathering Stations including Crude distribution lines to various customers;
•Review Technical Integrity aspects during design, fabrication, installation, commissioning, and operational phases of new and existing oil fields.
•

Brass LNG and OK LNG (FEED),
Project Value: US$ 800 Million,

Project3: AGP3G (Design of Platform Upgrading for Chevron Nigeria),
Project Value: US$ 600 Million,

Lekki 33KV Onshore to Offshore Transmission Lines (FEED),
Project Value: US$ 180 Million,

Country: Nigeria.

Responsibilities:

•Project Controls and Contract reviews of critical packages
•Managed Project FEED, Detail Design and monitoring of installation, testing & commissioning of EM&I Package items.
•Periodic review of

Project: Naphtha Cracker Associated Units under supervision of Bechtel International (USA)
Project Value: MMUS$ 4, 800

Country: Nigeria

Job Responsibilities:

Field QA/QC Management System including: -
•Field Quality Audits
•Quality Control of subcontractor’s work as per ITPs
•Installation and Commissioning of Electrical Packages / Items
•Review and approval of Field Quality Documentation

Country: India

Job Responsibilities:
Field Quality Management System including: -
•Preparation of PQP, QAQC Procedures,
•Internal Quality Audits of Sub-contractors
•Field Quality Inspections as per Inspection & Test Plans
•Conduct Quality Awareness workshops for Staff and sub-contract workers
•Field Inspection and commissioning of EM&I items/equipment: Transformers, Switchgears, Thyristor Valves, Harmonic Filters, Capacitor Banks, Line Insulators, MCC Panels, Motors, Distribution Panels, Cables, HVAC, Fire Fighting, EPABX etc.
•Inspections of Vendor supply products and Vendor evaluation
•Field Quality Documentation

Country: India

Job Responsibilities:

•Design, review and approve Electrical, Mechanical & Instrumentation (EM&I) Items,
•Review and approve E&I Drawings and documents including: Lighting, Cabling, Earthing, LT/HT Protection Schemes, PA System, CCTV, HVAC, F&G Detection and Protection systems for Power Generation plant and utility buildings,
•Installation, testing and commissioning of above EM&I items and Packages

VISHAKAPATNAM STEEL PLANT
Project Value: MMUS$ 1, 500

Country: India

Project 3: 2x210MW Unchahar Power Plant and 3x500MW Korba Super Thermal Power Plant
Project Values: Not Available

Country: India

Job Responsibilities:

•Design of Electrical Protection Schemes, Lighting, Cabling, and Earthing Layouts,
•