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hafeth morar, Planning & Operational Excellence Section Head

hafeth morar

Planning & Operational Excellence Section Head·Al Safi Danone

Saudi Arabia

High school or equivalent, Lean Six Sigma Green Belt

Work experience

Total years of experience: 14 years, 7 months

Planning & Operational Excellence Section Head

January 2018 - Present

Al Safi Danone

Riyadh, Saudi Arabia

January 2018 - Present

• Uses advanced analytical and quantitative methods to understand, prepare, and enhance supply chain processes and reports.
• Program Coordination of Supply Chain Initiatives, objectives and optimization projects in alignment with organizational goals and strategies
• Identifies targets and metrics (KPI’s) that ensures capabilities and capacity are in place to effectively deliver on all Supply Chain performance commitments
• Works with cross-functional teams in order to identify and implement best practices, process improvements and actions that will deliver improvements in business performance
• Defines current state situation, assess gaps in process, capabilities, & talent, while assisting in the development of the future state in line with strategic plans
• Drives tangible and measurable improvements of key processes through the leadership, training and mentoring of team.
• MRP (material requirements planning) implementation.
• Tracking and controlling inventory levels to maintain optimal levels.
• Tracking dead stock / slow moving items and follow up to take proper decision.
• Calculate safety stock, ROP (reorder point), EOQ (economic order quantity) and MOS.
• Classify materials and vendors based on lead time, value, etc. (ABC Analysis).
• Create processes and methods to gather supply chain data mining.

Company industry:
Food & Beverage Production
Job role:
Management

Head of Operational Analytics & Process Excellence

April 2016 - March 2018

Al Safi Dairy Co. KSA

Riyadh, Saudi Arabia

April 2016 - March 2018

* Employing Lean Six Sigma methodologies and tools in conjunction with project management
skills and change management
* Lead the development of current and future process governance and analytics using
flowcharts/process maps, and detailed procedures recommending process changes.
* Controlling and monitoring cost-saving initiatives and monthly reporting it to CEO.
* Lead the cost-effectiveness and efficiency initiatives and report possibilities of enhancement.
* Kick off ACE (Al Safi continuous excellence) program.
* Conducting trainings and workshops modules for more than 300 attendances :
* Lean introduction and waste elimination, 10 sessions.
* OEE -Overall Equipment Effectiveness, 5 sessions.
* Basic problem solving -GSTD (Go See Think Do), 4 sessions
* Lean idea scheme board, 6 sessions.
* ACE team building and framework planning.
* Implementing utilities (Electricity, Water, and Fuel) consumption awareness program initiative.
* Implementing GSTD (Go See Think Do) methodology as a problem-solving tool.
* Implementing OEE (Overall Equipment Effectiveness) as a performance management tool.
* Developing Kaizen eyes by implementing Lean idea scheme board initiative.

Company industry:
Food & Beverage Production
Job role:
Management

Senior Planning officer

January 2014 - February 2016

Tabuk pharmaceutical manufacturing com.

Tabouk, Saudi Arabia

January 2014 - February 2016

Tabuk pharmaceutical
Manufacturing Co. KSA.
* Prepare MRP (material requirements planning) on monthly basis.
* Create purchase requisitions by SAP ERP system and tracked it with procurement team.
* Tracking and controlling inventory levels to maintain optimal levels.
* Tracking dead stock / slow moving items and take a decision to be activated or trashed.
* Plan for the newly launches products in the phase in phase out stages.
* Calculate safety stock, ROP (reorder point), EOQ (economic order quantity) and MOS.
* Prepare weekly production schedule and monitor production lines.
* Analyze monthly production plan shortfalls.
* Cooperate with R&D and RA departments to have the most recent packaging Artworks.
* Classify packaging materials based on lead time, value &avg. consumption (ABC Analysis).

Company industry:
Pharmaceutical Manufacturing
Job role:
Logistics and Transportation

Production Planning &Inventory Control) representative - Lean six-sigma

June 2013 - January 2015

TPMC (Tabuk pharmaceutical manufacturing Co. KSA).

Saudi Arabia

June 2013 - January 2015

* Working with a global management-consulting firm McKinsey in lean project.
* Appling FIFO (first in first out) methodology (Pull system) in production lines.
* Creating FIFO rules and SOP’s (standard operation procedure).
* Creating FIFO boards and cards to be visual system.
* Reducing inactive WIP (work in process) from 73 pallets to zero and maintain it.
* Enhancing lines balancing in MFG and packaging machines.
* Applying Japanese philosophy Kaizen (continuous improvement).
* Attending daily huddle meeting to review OEE (overall equipment efficiency).

Company industry:
Pharmaceutical Manufacturing
Job role:
Management

planning officer

April 2012 - January 2014

, TPMC (Tabuk pharmaceutical manufacturing Co. KSA)

Tabouk, Saudi Arabia

April 2012 - January 2014

* Monitoring production orders by the global ERP system SAP.
* Preparing and controlling the daily production schedule for all MFG. & pack. Lines.
* Support the production team to maintain production lines running.
* Provide the production team with all needed documents POI’s (process operation instruction).
* Materials availability checking (Raw and package) before dispensing stage.
* Prepare and supply WH team with MRS (materials requisition slip) to start dispensing stage.
* Monitor the shipping FG status by preparing daily reports as a part of Job rotation.
* Update material master data BOM in ERP system SAP.
* Review monthly WIP, FG, Raw and package inventory and compare ERP system SAP data
with physical data in order to reduce deviations.
* Measure the forecast accuracy by comparing actual demand with forecasted demand.

Company industry:
Pharmaceutical Manufacturing
Job role:
Engineering

Production Engineer

August 2012 - August 2012

ARAL

Jordan

August 2012 - August 2012

Arab Aluminum Industry Co.), Jordan.

Company industry:
Industrial Production
Job role:
Engineering

Production Engineer

August 2011 - January 2012

Advanced International Food Company

Amman, Jordan

August 2011 - January 2012

* Distribute manpower for all lines in order to avoid any stoppage.
* Prepare daily production lines activity reports (output, waste and dispensing)
* Arrange daily MRS (materials requisition slip) with WH team.
* Coordinate with all departments to maintain lines running.
* Evaluate current production activities and provide improvements recommendations
* Monitoring and controlling Quality of raw and FG materials and prepare daily quality reports.
22/5- 14/9/ 2010: Quality Assurance/Control and Production Engineer Trainee, Halwani Industrial
Company (for food Manufacturing), Jordan.
Graduation Project: "Scrap Reduction by Six Sigma Methodology "in Marwa Mineral Water Company,
reduced bottles scrap rate by 72.5 %, Increased sigma level, saved monthly 704 JD,
improved quality and reduced inspection efforts, Project evaluation: (Excellent) .

Company industry:
Industrial Production
Job role:
Manufacturing

Education

OPEXPRO

June 2014

June 2014

High school or equivalent, Lean Six Sigma Green Belt

Saudi Arabia

GPA (percentage): 75%

GPA (percentage): 75%

Hashemite University

May 2011

May 2011

Bachelor's degree, Industrial Engineering

Jordan

GPA (point): 3.59 out of 4

GPA (point): 3.59 out of 4

Industrial Engineering
View attachment

Skills

Project Management
Expert
Project Management
Expert
Supply Chain
Expert
Supply Chain
Expert
Lean Sigma
Expert
Lean Sigma
Expert
Industrial Engineering
Expert
Industrial Engineering
Expert
Production
Expert
Production
Expert
ACTIVITY BASED COSTING
Expert
ACTIVITY BASED COSTING
Expert
BASIC
Expert
BASIC
Expert
CHANGE MANAGEMENT
Expert
CHANGE MANAGEMENT
Expert
ERP
Expert
ERP
Expert
INSTRUCTION
Expert
INSTRUCTION
Expert
INVENTORY MANAGEMENT
Expert
INVENTORY MANAGEMENT
Expert
LEADERSHIP
Expert
LEADERSHIP
Expert
MANUFACTURING
Expert
MANUFACTURING
Expert
MATERIALS MANAGEMENT
Expert
MATERIALS MANAGEMENT
Expert
SIX SIGMA
Expert
SIX SIGMA
Expert
Production
Expert
Production
Expert
Industrial Engineering
Expert
Industrial Engineering
Expert
Lean Sigma
Expert
Lean Sigma
Expert
Supply Chain
Expert
Supply Chain
Expert
Project Management
Expert
Project Management
Expert

Languages

Arabic

Expert

English

Expert

Japanese

Expert