Corporate QA\QC Manager
Al Shalawi Int’l Co
Total years of experience :27 years, 8 Months
20 extensive experience in the area of QHSE activities in Oil and Gas Services, welding, piping, heavy equipment.
Excellent interpersonal skills strong business and technical knowledge, best practices and team mentoring acquired through various line and staff positions in Egypt, Saudi Arabia.
•Provide technical expertise, advice and professional consultancy on QHSE in various activities.
•Organize internal & external QHSE Audits to ensure compliance to the requirements of established QHSE-MS procedures, International Standards and Specification & practices.
•Provide & maintaining International standards, specifications and code of practices to all Technical users.
•Definition of company organization and methods based on the working procedures - composition of working processes monitors - definition of Key Performance Indicators (KPI) - Performance follow-up - Auditing process system.
•Prepare QHSE pre-qualification documents for tenders
Project: Ma’aden Alumina Refinery Project
Responsibilities:
•All Internal Audit Activity Plans participate on external Audit by the chief WPF.
•Monitoring all inspection requirements daily with the Q/C engineers /inspectors.
•Daily meeting to check the inspection plan in the same direction we assumed.
•Solve the problems regarding to welding, piping, pressure vessels withstand up the standard and technical wise and point of view.
•Weekly meeting with the owner/client for checking review the inspection problems last week.
•Reporting and get alarms for the management for any technical issues not matching with client requirements or standard.
•Daily following the subcontractor’s inspection activities and give direction instructions /alarms to avoid any technical problems.
•Daily meeting with subcontractor for P.L / Hydrotest packages.
•All activities related to the maintenance issues.
•Any manpower issues to be solves ASAP.
•Manpower interviews for Quality Team of Sub-Contractors.
Project:
Saudi Aramco/ Karan Gas Plant Project (KGF) Saudi Arabia As
Project:
Saudi Aramco/ Khursaniyah Gas Plant (KGP) Project in Saudi Arabia as
Project:
Many Water Tube Boilers 25 to 100 Ton Steam / Hr, Pressure Vessels, Piping projects with many clients as ENPPI, PETROJET, SOPCO, ASORC, ACB companies.
Responsibilities:
•Monitoring and controlling resources to accomplish projects within budget and on time.
•Issuing master schedule for projects and supervising the generation of the related detailed schedule by the production control department.
•Monitoring the materials procurement phase to ensure timely delivery of materials within budget.
•Monitoring factory progress in the manufacturing phase to ensure that the schedule is Maintained and that registered man hours are within budget.
•Handling all customer related correspondences.
•Taking necessary actions towards any anticipated deviations.
•Issuing periodical reports to higher management to demonstrate the projects status in Regards to: Schedule, Progress, Budget, and Invoicing.
Internal Audit Activity and external if any by SA.
•Check all types of material required for each different plant utility.
•Review the material-punching lists for all static equipment, piping system and supports according to specification and standard references codes.
•Following up reports of carrying out non - destructive examinations (N.D.E), VT, UT, MT, RT, PT and hardness tests, etc. of gas, steam pressure vessels (boilers, furnaces, towers, tanks, exchangers, desalination units, etc.) and piping systems.
•Check reports of thickness of vessels and piping systems by ultrasonic thickness measurements device.
•Providing inspection services for N.D.E comprising the use of inspection equipment for ultrasonic thickness measurement and flow detection, including various methods of crack detection such as dye penetrate, magnetic techniques, and using endoscope measuring tools such as caliper and vernier.
•Preparing and issuing technical reports, including suggestions for procedures to follow after inspection for each type of plant equipment, according to standard reference codes
•CO-Ordination with production, safety, maintenance and welding departments to prepare and execute the shutdown schedules and other procedures.
•Following up the external inspections carried out, such as radiographic inspections, to ensure that all the proper techniques and safety regulations were followed.
•Preparing technical specifications and requirements for-external and internal inspection services required and participated in reviewing and evaluation of bids for inspection work according to specifications and procedures to be followed.
•Maintain details of inspection procedures, specification of materials and severity charts.
•Review welding procedures and welder qualifications, interpreted radiographic results according to standard references.
•Carry out the repairing for all static equipment Such as vessels, Tanks, Heat exchangers, Towers and Drums.
•Doing Prepare for welding Processes, GTAW (Gas Tungsten Arc welding), TIG & MIG and SMAW (Shielded Metal Arc Welding).
•Preparing the weld maps, recording and reviewing as built drawing.
•Review inspection reports to ensure that equipment - condition matches safe and reliable working environment and ensuring that all inspection records were well maintained according to appropriate codes.
•Had good back ground in NDE methods so reviewing and prepared the procedures of welding for post-treatment.
•Check (stress - relieving) for each type of materials required as well as hardness testing after post heat treatment.
Project:
Power Station plants, Piping and maintenance and steel structure projects. (Khomss, Derna, Tobruk, Tripoli, Sert) LIBYA sites.
Responsibilities:
•All Internal Audit Activity and external if any by SA.
•Ensure that the site at all-time comply the client requirement and code responsible in aspect to quality control for implementation of the requirement, procedure and instruction according project quality plan(PQP).
•Monitoring checked of required inspection on site.
•Assurance that QA polices procedure and instructions are properly implemented and all aspects.
•Reviewed final inspection reports and test procedure.
•Monitoring and audits during the various phases of construction and pre-commission activities.
•Taken the suitable corrective action / preventive action related to the non-conformities of product.
•Reviewed test package of (piping & tanks).
•Monitoring checked insulation.
•Witnessed & reviewed PQR&WPS.
•Prepare & compile the document to be included in the final documentation.
Project: Various
Responsibilities:
Inspection material, welding & welding procedure & qualification & piping and reviewed final documentation
Project: Various
Responsibilities:
Inspection material, welding & welding procedure & qualification & piping and reviewed final documentation
material and metallurgy subjects, all metal technology, welding process and NDT too.