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HELTON BRUZE, Senior Lead QA/QC Engineer

HELTON BRUZE

Senior Lead QA/QC Engineer ·Gulf Star Cooling Services

United Arab Emirates

Bachelor's degree, Mechanical Engineering

Work experience

Total years of experience: 18 years, 2 months

Senior Lead QA/QC Engineer

December 2017 - Present

Gulf Star Cooling Services

Abu Dhabi, United Arab Emirates

December 2017 - Present

• Ensure implementation of the Quality Management System.
• To establish Company Quality Plan including Quality Policy (based on Corp. QHSE Policy) and continually improve it.
• Demonstrates the achievement of quality objectives and targets
• Assist and coordinate with the QHSE Team Leader and all personnel assigned to the project in establishing an overall Company Quality Management Plan based on Companies QHSE Management standards and Project requirements.
• Advise on setting up the improvement guidelines for Company Quality Management System to employees. Ensure improvements are implemented and results are feedback to employees.
• Responsible for ensuring that Company Quality Management policy, plans and procedures are implemented effectively and are suitable for the their purposes and use for which they are intended.
• Develops the existing Quality Management System as necessary with additional procedures/instructions for station-specific aspects
• Establish Project Quality audit program & schedule and perform the Project Quality Audit within the project organization.
• Report the Project Quality Audit Results to Corporate QHSE Team Leader and Project Manager.
• Monitor Company Quality System activities such as Site Quality activities based on Companies Management system and Project requirements.
• Responsible for Construction Quality staff.
• Coordinate and communicate with Client on Project Quality issues.
• Produce and develop the Project Quality Training Plan. Ensure implementation of the plan. Ensure that training records are maintained.
• Report the performance status of Project Quality activities and relevant issues to the Corporate QHSE Team Leader and Project Manager.
• Ensure that Quality Management is applied in line with the Project Design Criteria to the Engineering, Procurement, Construction and Pre Commissioning/Commissioning phases of the Project.
• Ensure that the Project meets international standards.
• Develops KPIs and ensures consistency in reporting across Corporate QHSE Management System.
• Supports the Top Management in the HSE Policy and Guidelines issue.
• Supports the Top Management in the Organization roles and responsibilities definition, for what concerns safety aspects.
• Supports the Top Management in the HSE Management System standard issue.
• Ensures, in accordance with the Corporate guidelines, the implementation, updating, review and auditing of the Company HSE Systems.
• Monitors the effective implementation of appropriate Safety and Environment System procedures and provide for their updating in line with changes in Legislation and Company Directives.
• Provides for motivation and familiarization of all Company personnel respecting the importance of complying with Company system procedures and all Safety equipment provided.
• Assists the Commercial, Engineering and Operations Department in their dealings with Clients in all issues concerned with Health and Safety at work.
• Conducts safety audits both internal and external.
• Takes part in accident / incident investigation.
• Carries out analysis of accident / incident statistics, identifying trends and suggesting improvement plans.
• Provides technical support to Senior Management on any safety related subjects.
• Carries out any in-house safety training.
• Carries out safety audits on Sub-contractors.
• Liaises between Clients on safety related issues.
• Safeties related engineering input into new projects and modification programs.
• Participates to HAZOP meetings prior to procurement and installation activities.
• Performs Risk Assessment.
• Preparation of Health and Safety documentation for new tenders.
• Provides Safety support and advice, including supervision on preparation of plans and procedures for initial contract start up activities.

Company industry:
Oil & Gas
Job role:
Quality Control

Lead QA/QC Engineer

December 2015 - December 2017

PROSERV MIDDLE EAST

Dubai, United Arab Emirates

December 2015 - December 2017

• Prepare ITP as per project specification and submission for approval.
• Material receiving inspection of piping & plates, E & I etc.
• MTC review as per standards, project specification.
• Review of drawing and find the MTO for the fabrication.
• Conduct PQR for CS, SS, Dissimilar metal as per ASME, AWS, BS-EN and prepare WPS.
• Familiar with specifications & products: API 6A, 16A, 16C, 16D, 5CT.
• Arrange welder qualification as per WPS.
• Provide welder training as per WPS.
• Conduct welder audit.
• Review of client documents and submitting for approval.
• Monitor of welding as per WPS like SMAW, GTAW, SAW, and Carbide welding.
• Conduct PQR for Buttering/Build up, prepare WPS as per PQR and standards.
• Monitor fabrication as per drawing and requirement of standards.
• Co-ordinate and witness of NDT.
• Review of quality documents and discuss with client for additional requirement.
• Piping and structural Fit up & welding visual inspection and assure the dimension are within tolerance.
• Monitor the fabrication of Wellhead Control panel, Chemical Injection Skid, Hydraulic Power Unit, Emergency shutdown unit, Corrosion inhibitor Skid, Oxygen Scavenger injection skid, Trisodium phosphorus injection skid etc.
• NDT report review and RT film review.
• Send RFI to client as per ITP stage of inspection.
• Attend client kick off, PIM, MOM to discuss the quality issues and make final agreement.
• Arrange and witness of hydrotest/pneumatic test for piping and tank as per approved procedure.
• Monitor of blasting operation to achieve required micron using surface profile gauge & press-o-film.
• Co-ordinate Quality Inspectors and assign them for project basics.
• Co-ordinate sub contractor to meet the quality needs.
• Attend kick of meeting, MOM, PIM etc with client and sub-contractor.
• Conduct painter qualification.
• Check for air temperature, metal temperature before commence of painting.
• Check for dry bulb temperature and wet bulb temperature using hygrometer for every half an hour to maintain proper check for painting.
• Check proper WFT for each and every pass of coating to calculate the DFT as per client requirement.
• Check for final DFT using DFT gauge.
• Witness of galvanized painting and check for DFT.
• Witness of internal FAT and also in front of client.
• Prepare punch point as per client suggestion and punch point closer.
• Witness of mixing of two pack, three back paint.
• Prepare final dossier as per client approved MRB Index.
• Work in the client specification like ADNOC, ADCO, ZADCO, PDO, ARAMCO, ADMA, DAEWOO E & C, KOC, Ras Gas, SCHLUMBERGER etc.
• Monitor erection at site and conflict will be discussed with client and give solution to the client.
• Do involved in Sub vendor audit and make some proposal for the particular project.
• Involved in doing internal audit.
• Assist in developing the Project Quality Management system by establishing procedures, plans and work instructions as needed.
• Monitor implementation of the Asset/Project/Function Quality Management System through regular audits and reviews.
• Assist in developing and monitoring implementation of the Asset Integrity Verification Scheme throughout the Define and Execute Phases.
• Participate and provide input into technical HSE and integrity reviews.
• Establish and monitor Key Performance Indicators (KPIs) to measure quality performance in different areas of work development and at various project Phases.
• Develop and ensure QA requirements are incorporated into Tender Documents, Contracts and Purchase Orders.
• Monitor and report on compliance and nonconformities and maintain relevant records.
• Promotes Quality Awareness among project team members, contractors and vendors.
• Identify and manage risks that could impact achieving quality objectives.
• Follow up on action items and maintain status register.
• Carry out and facilitate criticality assessment sessions and develop Quality Intervention Plans for procured items.

Company industry:
Oil & Gas
Job role:
Quality Control

Inspection Engineer

June 2015 - December 2015

Interface Technical Inspection-TPI

Abu Dhabi, United Arab Emirates

June 2015 - December 2015

• Establishment of the QMS/ HSMS Management Systems.
• Ensure compliance of site internal and external site audits requirements.
• Ensure quality site inspections are carried out and documented through the site QC Officers.
• Coordinate with the customers’ representative on all quality matters.
• Distribute relevant QMS/HSMS documentation to site teams and subcontractors.
• Ensure all QMS/HSMS documentation is compiled and completed for as-built hand over through the QC Officer.
• Ensure follow up on non-conformance reports and undertake remedial actions.
• Ensures compliance and approval of the sites technical submittals to the customer.
• Ensures that the site QC Officer collates quality records, acceptance certificates, mechanical completion certificates and the documentation for specific systems and buildings/areas are prepared and collated in accordance with project requirements.
• Coordinate with the planning and scheduling department to ensure milestone dates are understood for each turn over area.
• Resolve any discrepancies between the completed milestone and quality documentation.
• Coordinate with the commissioning department to define the scope of work.
• Provide progress data to the planning and scheduling department.
• Review ESSS and Sub-contractor QHSE documentation to ensure it is suitable and sufficient and relevant to the Project scope of work.
• Receiving notifications from respective site or department of accidents, incidents, unsafe acts that occur in their site and taking any steps that may be necessary to implement remedial actions.
• Monitor compliance to the ESSS HSEMS/QMS by reviewing inspections and internal auditing of ESS site activities data.
• Attend Quality related meetings, and conduct themselves professionally at all times.

Company industry:
Construction & Building
Job role:
Quality Control

Inspection Engineer

August 2013 - May 2015

TUV NORD

Riyadh, Saudi Arabia

August 2013 - May 2015

• Inspection of incoming material like piping, fitting, valves etc
• Witness of PQR as per required standrads.
• Witness of welder qualification test.
• Involved in the inspection of static equipment such as pressure vessel, heat exchanger steam boiler, storage tank, process heater & industrial valve.
• Check for PMI & Review of reports.
• Knowledge AWS D1.1, API 1104, ASME B 31.3, ASME Sec VIII Div 1 & 2 etc.
• Involved in the inspection of pipeline.
• Witness of painter, blaster qualification.
• Inspection of FBE coating
• Inspection of FBE & 3 layer polypropylene coating.
• Witness of laboratory paint testing such as bend test, impact test, curing test etc
• Witness of internal coating.
• Involved in cathodic protection of pipeline, above ground storage tank, etc
• Review all test certificates for received materials for conformity according to international standards.
• Witness of fit up (dimension, level, orientation, elevation), material traceability prior to welding.
• Raise NCR and follow up, RCA carried out to avoid further failures.
• Witness of fabrication and FAT for Wellhead Control panel, Chemical Injection Skid, Hydraulic Power Unit, Emergency shutdown unit, Corrosion inhibitor Skid, Oxygen Scavenger injection skid, Trisodium phosphorus injection skid etc.
• Witness of mechanical testing co-operated with third party.
• Witness of welding (before, during & after) & checking the parameter according to WPS/PQR for structural steel & piping.
• Witness of heat treatment and PWHT.
• Witness of holiday detection.
• Witness of NDT (MT, UT & DP) f or weld joints, preparing NDT reports.
• Witness of Blasting and Painting.
• RT film interpretation.
• Inspection of blasting, painting & coating.
• Inspection of hydrotest for piping spools, valves & skids.
• Inspection of mechanical testing in laboratory.

Company industry:
Oil & Gas
Job role:
Quality Control

QA/QC Engineer

April 2009 - July 2013

CCTC oil & gas LLC

Abu Dhabi, United Arab Emirates

April 2009 - July 2013

• Implementation of Quality System at site.
• Prepare and review all relevant documents such as technical procedure, Method of statement (MOS), Inspection test plan (ITP), QAQC Planning.
• Conduct PQR for CS, SS, Inconel material as per ASME Sec IX, AWS D 1.1 etc and prepare WPS & conducting welder qualification test.
• Develop quality control procedure.
• Verifying the incoming materials for appearance, conformity accordance with MAR.
• Review all test certificates for received materials for conformity according to international standards.
• Witness of fit up (dimension, level, orientation, elevation), material traceability prior to welding.
• Witness of mechanical testing co-operated with third party.
• Involved in doing WPS & PQR for Inconel, Carbon Steel, Stainless steel as per ASME, AWS, API, BSEN.
• Witness of heat treatment and PWHT.
• Witness of holiday detection.
• Witness of FAT for sigma XT panels.
• Witness of operational functional test for offshore safety, alarm system.
• Knowledge in ASME, AWS & API Standards.
• Witness of NDT (MT, UT & DP) f or weld joints, preparing NDT reports.
• Witness of Blasting and Painting.
• Inspection of drilling equipment like BOP, Stabilizer, Internal fuse and dimension check.
• Check blasting profile and make a record.
• Check DFT, preparing reports.
• Witness of installation of equipments like chemical injection skid, Novec system, Deluge skid, Nitrogen bank, drain vessel, pump, valves.
• Witness of Functional test for special types of valves like MOV.
• Erection of valves and pumps.
• Witness of FAT for HVAC control panel, HVAC power panel.
• Preparing hydro test package system wise & witness of hydrostatic testing for piping system.
• Witness of box up & torquing for flanges for pre commissioning.
• Witness of painting for piping, structural according ITP/Client specification.
• Co ordination with client /consultant & offering the inspection stage wise by RFI as per ITP.
• Review of welding procedure specifications and welding operator’s qualifications, to ensure client and “Code” compliance.
• Preparation of inspection test plan and project specific reports.
• Attend client meeting & coordinate inspections with client & third party.
• Inspection of sub-assemblies and finished items for appearance, workmanship, dimensions surface conditions and operability.
• Witnessing of any and all required tests strictly in accordance with approved drawings, procedures and specifications.
• Witness of any required testing mechanical/chemical, to ensure that the finished items comply with the approved procedures and specifications.
• Witness of rigid foam, mineral wool, glass wool, aero gel, etc insulations.
• Final inspections prior to dispatch which may include, but not be limited to, cleaning, coating, packing and marking of equipment, review of vendor final documentation dossier.
• Sample collection, packing & storage monitoring, loading/unloading supervision.
• Stage Inspections of steel & fabrication items, raw materials and inputs including process inspection & assurance.
• Issue and manage Corrective Action Request (CAR) and Preventive Action Request (PAR)
• Develop and manage the Company Quality Management System in compliance with applicable Quality Policies, Standards and existing procedures.
• Conduct vendor assessment audit & expediting on behalf of client.
• Provide support to other departments for analyzing, defining and improving operating processes in order to implement an effective Quality System
• Liaise with the Quality System Certification Body and other regulatory bodies for ISO9001 certification activities
• Provide training to new employees on quality matter
• Analyse data coming from projects and processes (Customer Satisfaction-CS, Non Conformity-NC, complaints and lesson learned
• Issuance of detailed reports like inspection report, release note, audit report with specifying to the various activities performed and material dual certification .

Company industry:
Oil & Gas
Job role:
Quality Control

Welding & painting supervisor

April 2008 - March 2009

L & T Ltd

Chennai, India

April 2008 - March 2009

• Prepare ITP as per project specification and submission for approval.
• Material receiving inspection of piping & plates.
• MTC review as per standards, project specification.
• Review of drawing and find the MTO for the fabrication.
• Conduct PQR as per GOST, PNAEG and prepare WPS.
• Arrange welder qualification as per WPS.
• Provide welder training as per WPS.
• Conduct welder audit.
• Monitor of welding as per WPS like SMAW, GTAW, SAW, and Carbide welding.
• Conduct PQR for Buttering/Build up, prepare WPS as per PQR and standards.
• Monitor fabrication as per drawing and requirement of standards.
• Co-ordinate and witness of NDT.
• Review of quality documents and discuss with client for additional requirement.
• Piping and structural Fit up & welding visual inspection and assure the dimension are within tolerance.
• NDT report review and RT film review.
• Send RFI to client as per ITP stage of inspection.
• Attend client kick off, PIM, MOM to discuss the quality issues and make final agreement.
• Arrange and witness of hydrotest/pneumatic test for piping and tank as per approved procedure.
• Monitor of blasting operation to achieve required micron using surface profile gauge & press-o-film.
• Conduct painter qualification.
• Check for air temperature, metal temperature before commence of painting.
• Check for dry bulb temperature and wet bulb temperature using hygrometer for every half an hour to maintain proper check for painting.
• Check proper WFT for each and every pass of coating to calculate the DFT as per client requirement.
• Check for final DFT using DFT gauge.
• Witness of galvanized painting and check for DFT.
• Witness of mixing of two pack, three back paint.
• Prepare final dossier as per client approved MRB Index.
• Monitor erection at site and conflict will be discussed with client and give solution to the client.

Company industry:
Construction & Building
Job role:
Quality Control

Education

Cape Institute of Technology

February 2011

February 2011

Bachelor's degree, Mechanical Engineering

India

GPA (percentage): 75%

GPA (percentage): 75%

B.E in Mechanical Engineering

Modertaor Technical Institute

February 2008

February 2008

Diploma, Mechanical Engineering

India

GPA (percentage): 60%

GPA (percentage): 60%

Diploma in Mechanical Engineering

Skills

ISO Auditor
Expert
ISO Auditor
Expert
Inspection
Expert
Inspection
Expert
NDT
Expert
NDT
Expert
Welding
Expert
Welding
Expert
ISO 14001
Expert
ISO 14001
Expert
BASIC
Beginner
BASIC
Beginner
C
Beginner
C
Beginner
C++
Beginner
C++
Beginner
CONSULTING
Beginner
CONSULTING
Beginner
CONTRACT MANAGEMENT
Beginner
CONTRACT MANAGEMENT
Beginner
MINISTERIO DE DEFENSA
Beginner
MINISTERIO DE DEFENSA
Beginner
ADOBE PHOTOSHOP
Beginner
ADOBE PHOTOSHOP
Beginner
API
Beginner
API
Beginner
AUDITING
Beginner
AUDITING
Beginner
AUTOCAD
Beginner
AUTOCAD
Beginner

Languages

English
Expert
Hindi
Expert

Training and Certifications

Certifications
Basic offshore Safety
Sep 2012
NDT lEVEL 2-DPT Testing
Aug 2012
NDT lEVEL 2--MPI Testing
Aug 2012
NDT lEVEL 2--RT Testing
Aug 2012
NDT lEVEL 2--UT Testing
Aug 2012
Bgas Grade 2
Mar 2014
CSWIP 3.1 Welding Inspector
Feb 2013
ISO 45001:2018
Feb 2017
ISO 14001:2015 Auditor
Feb 2017
ISO 9001:2015 Auditor
Feb 2017