• Implementation of Quality System at site.
• Prepare and review all relevant documents such as technical procedure, Method of statement (MOS), Inspection test plan (ITP), QAQC Planning.
• Conduct PQR for CS, SS, Inconel material as per ASME Sec IX, AWS D 1.1 etc and prepare WPS & conducting welder qualification test.
• Develop quality control procedure.
• Verifying the incoming materials for appearance, conformity accordance with MAR.
• Review all test certificates for received materials for conformity according to international standards.
• Witness of fit up (dimension, level, orientation, elevation), material traceability prior to welding.
• Witness of mechanical testing co-operated with third party.
• Involved in doing WPS & PQR for Inconel, Carbon Steel, Stainless steel as per ASME, AWS, API, BSEN.
• Witness of heat treatment and PWHT.
• Witness of holiday detection.
• Witness of FAT for sigma XT panels.
• Witness of operational functional test for offshore safety, alarm system.
• Knowledge in ASME, AWS & API Standards.
• Witness of NDT (MT, UT & DP) f or weld joints, preparing NDT reports.
• Witness of Blasting and Painting.
• Inspection of drilling equipment like BOP, Stabilizer, Internal fuse and dimension check.
• Check blasting profile and make a record.
• Check DFT, preparing reports.
• Witness of installation of equipments like chemical injection skid, Novec system, Deluge skid, Nitrogen bank, drain vessel, pump, valves.
• Witness of Functional test for special types of valves like MOV.
• Erection of valves and pumps.
• Witness of FAT for HVAC control panel, HVAC power panel.
• Preparing hydro test package system wise & witness of hydrostatic testing for piping system.
• Witness of box up & torquing for flanges for pre commissioning.
• Witness of painting for piping, structural according ITP/Client specification.
• Co ordination with client /consultant & offering the inspection stage wise by RFI as per ITP.
• Review of welding procedure specifications and welding operator’s qualifications, to ensure client and “Code” compliance.
• Preparation of inspection test plan and project specific reports.
• Attend client meeting & coordinate inspections with client & third party.
• Inspection of sub-assemblies and finished items for appearance, workmanship, dimensions surface conditions and operability.
• Witnessing of any and all required tests strictly in accordance with approved drawings, procedures and specifications.
• Witness of any required testing mechanical/chemical, to ensure that the finished items comply with the approved procedures and specifications.
• Witness of rigid foam, mineral wool, glass wool, aero gel, etc insulations.
• Final inspections prior to dispatch which may include, but not be limited to, cleaning, coating, packing and marking of equipment, review of vendor final documentation dossier.
• Sample collection, packing & storage monitoring, loading/unloading supervision.
• Stage Inspections of steel & fabrication items, raw materials and inputs including process inspection & assurance.
• Issue and manage Corrective Action Request (CAR) and Preventive Action Request (PAR)
• Develop and manage the Company Quality Management System in compliance with applicable Quality Policies, Standards and existing procedures.
• Conduct vendor assessment audit & expediting on behalf of client.
• Provide support to other departments for analyzing, defining and improving operating processes in order to implement an effective Quality System
• Liaise with the Quality System Certification Body and other regulatory bodies for ISO9001 certification activities
• Provide training to new employees on quality matter
• Analyse data coming from projects and processes (Customer Satisfaction-CS, Non Conformity-NC, complaints and lesson learned
• Issuance of detailed reports like inspection report, release note, audit report with specifying to the various activities performed and material dual certification .
- Company industry:
- Oil & Gas
- Job role:
-
Quality Control