Hossam Rabea, Quality Assurance Manager

Hossam Rabea

Quality Assurance Manager

Kortech – A HASSAN ALLAM Company

Location
Egypt - Cairo
Education
Bachelor's degree, Mechanical Engineering
Experience
14 years, 11 Months

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Work Experience

Total years of experience :14 years, 11 Months

Quality Assurance Manager at Kortech – A HASSAN ALLAM Company
  • Egypt - Cairo
  • My current job since June 2020

• Represent the company regarding all matters of Quality Assurance.
• Manage and update the Company Management Manual.
• Plan and assess projects audit results and analyze the non-conformities.
• Design, establish and update the documentation system for the company.
• Monitor and control the company processes and procedures by the internal audits.
• Design the audit plan and check lists for the projects and Departments.
• Tracking the evaluations of the Depts. performance by ensuring the objectives, action plan and KPIs are set and implemented.
• Supervise the definition and implementation of customer satisfaction tools and activities.
• Prepare Management Review meetings of the Quality Management System.
• Train all personnel about Quality management System issues and methodologies and implement the necessary training Programs for Quality personnel.
• Provide necessary assistance and technical expertise to other Company Units and to projects concerning matters of quality assurance.
• Continuous Improvement by analyzing the audit results and the outputs from the management review by implementing and tracking the needed action.
• Ensures that analysis of Quality control records coming from projects are forwarded to the senior management level.
• Co-operate with the Depts. to determine the lesson learned from the projects
• Maintain the validity of the ISO 9001 certification.

Projects Quality Control Manager at Kortech – A HASSAN ALLAM Company
  • Egypt - Cairo
  • June 2017 to September 2021

• Create and issue the Quality control documentations included the PQP, ITPs, check lists, testing and commissioning procedures, etc.
• Analyze the quality control process to obtain any need for improving.
• Analyze the NCRs to define the root causes to make the remedy actions.
• Control the cost of nonconformance.
• Report the quality status monthly with action plan.
• Control the projects closing phase with the project management regarding the quality aspect.
• Standardized and unify the methodologies for the project’s delivery.
• Allocates Quality personnel to various duties and/or projects.
• Control all achieves documentation upon the completion of the projects

Project MEP QC Manager at Kortech – A HASSAN ALLAM Company
  • Egypt - Cairo
  • October 2016 to June 2017

 Project: Cairo Festival City - Business Park C
 Consultant: RMC

Job description:

• Issue and control project quality control documentation - Project quality plan, inspection/test plans, check lists, test procedures and commissioning reports- prior and with parallel to the project execution.
• Determine a relative quality metrics, specification limits, standards and the tolerances stated in the project statement of work.
• Coordinate activities, materials procurement and other related activities with project manager and site team.
• Supervise the quality control activates of the project, including inspection schedules and quality records.
• Monitor the progress and effectiveness of the project quality control system.
• Control all nonconformance reports and undertake remedy action.
• Control all achieves documentation upon the completion of the project.
• Assure all technical documents relative to site quality control are current status.
• Monitor the installation and start-up of MEP systems and commissioning of the project

Senior QC Mechanical Engineer at Orascom Construction Limited
  • Egypt - Cairo
  • May 2016 to October 2016

 Building Project:

• New Dar Al Fouad Hospital project.
• Consultant: DarAl-Handasah - May 2014 -October 2016)

Job description:

• Prepare the project quality control documentation - inspection/test plans, check lists, test procedures and commissioning reports- prior to the project execution.
• Monitoring and supervision the site activities and ensure that the execution is comply with project specifications, drawings and applicable codes and standards
• Review material submittals, shop drawings and method statements for compliance with the client
contract specializations
• Coordinate all quality control documentation activities with the site manager.
• Implement the QA/QC management system at site.
• Coordinate all receipt inspections.
• Monitor and control the implementation of the approved site QC Plan.
• Raising NCRs for non-conformance work.
• Handover the works to the client.
• Issuing reports about the quality status.

QC Mechanical Engineer at Orascom Construction Industries – BeSix, JV
  • Egypt - Cairo
  • August 2008 to April 2014

 Power Projects:
• Giza North combined cycle 2250 MW power project. (Consultant: PGESCO. -December 2011 till Dec.
2013)
• Abu Qir 650x 2 MW thermal power project. (Consultant: PGESCO.-Sep.2009 till December 2011).
• Eltibin 350x2 MW thermal power project. (Consultant: PGESCO-April 2009 till Nov 2009).
• Sidi krir combined CYCLE 750 MW power project. (Consultant: PGESCO. - August 2008 till Dec.
2009).

Job description:
• Implement the QA/QC management system at site.
• Prepare the -ITP-inspection and test plans, check lists, and test procedures, commissioning reports.
• Inspection of receiving materials.
• Monitoring and controlling the site activities and ensure that the execution is comply with project specifications, drawings and applicable codes and standards.
• Raising NCRs for non-conformance work.
• Assure all technical documents relative to site quality control are current status.
• Handover the works to the client.

Project Engineer at El Masry for Engineering
  • Egypt - Cairo
  • July 2007 to July 2008

 Water and waste water stations ‘projects:

• Supply and installation sluice gates for Abo Hammad and Mashtool el Soo’a and Abbasa's waste water stations.
• Supply and installation sluice gates for Kenayyat and Awlad Sakr waste water stations.
• Supply and installation filter-nozzles and concrete Slabs for Abo za'abal and sarya'os water stations.
• Supply filter-nozzles and concrete Slabs for Giza Systems Co.
• Supply and installation sluice gates for Bany Sweef’s Waste water station.
• Replacement and renovation of Fayd's water station \{pumps, motors, valves, piping, tanks... etc.\}

Job description:

• Supervision the manufacturing and installation of the mechanical works.
• Participate in pricing and organizing tenders.
• Analyze all suppliers in order to select the most suitable suppliers who are able to deliver high quality products at competitive pricing.
• Negotiate with suppliers on lead-time, cost, and quality so as to obtain the maximum benefit for the company.

Education

Bachelor's degree, Mechanical Engineering
  • at Ain Shams University – Faculty of Engineering
  • May 2007

Specialties & Skills

Materials
Management
Controling
QA QC Engineering
QUALITY
QUALITY CONTROL
COMPETITIVE
CUSTOMER SATISFACTION
MECHANICAL
MICROSOFT WORKS
ORGANIZATIONAL SKILLS

Languages

English
Expert

Training and Certifications

PRMG (Certificate)
Date Attended:
January 2010
Six Sigma Black Belt course (Certificate)
Date Attended:
September 2020
PMP (Certificate)
Date Attended:
November 2015
Valid Until:
November 2024
QMS-ISO9001:2015 /Lead Auditor (Certificate)
Date Attended:
August 2015

Hobbies

  • Play sport
  • Acting on theatre